Product Overview/Introduction
Operation Principle:
The Senpai Servo Pressing Machine is a precision pressing equipment developed exclusively for the market, featuring pure servo control technology.A professional R&D engineering team with years of on-site customer experience, developing a multifunctional press machine to meet the requirements of Work Automation 4.0; the equipment is fully digitally controlled in a closed-loop system by a microcomputer processor, utilizing high-precision and high-response speed imported servo motors; the machine features three control modes: displacement, position, and pressure.A high-precision, pressure-accurate, online detection and control multi-functional device, which operates by driving an imported high-precision ball screw through a servo motor to perform vertical running and pressing operations.
Primary Application:
Precision bearings, shaft sleeves, bushes, copper bushes, automotive parts, water pumps, turbochargers, gearboxes, gears, electric tools, car chassis components, rear axles, subframe bushes, gearboxes, differential cases, stators, shafts, connectors, etc. assembly services.
I. Equipment Features:
1. Six-stage precision stroke speed press assembly
2. Online quality assessment for press-fitting operations
3. Press Fit Curve Display
4. Seven assembly modes to choose from.
5. 100 programmable press kits available.
6. Pressurized Data Transmission and Storage
7: Six-stage stroke speed: Fast forward, detection, normal feed, normal feed 2, normal feed 3, pressure holding
Two; High Precision Press Fit Mode
The servo press machine can accurately control the press speed, position, and pressure; it offers various press programs including constant press speed, precise position stop, precise force stop, and precise displacement stop, making it easy to complete two or more stages of pressing work; within its stroke, the machine can be set to stop at any precise position without the need for expensive precision molds to ensure pressing accuracy; the position repeatability accuracy is ±0.01mm, and the pressure control accuracy is ±1% of the rated pressure.
III. Online Pressing Quality Inspection - Ensures quality control and data management throughout the pressing process
Upon completion of the task, all job settings, result data, and pressure displacement curves can be displayed on the human-machine interface of the servo press machine, effectively controlling the fit quality, while also meeting the traceability and management of job data, inspecting and removing defective products to prevent greater losses. Additionally, it can also assist in optimizing process technical parameters and design.
◆ Features a function to check the position when in contact with force. Determines if the workpiece is present and oriented correctly.
◆ Equipped to detect pressure and sample various pressure values (including high values, incremental values, and others) across any compression displacement range, thereby determining if the quality control conditions are met.
◆ Capable of detecting pressure and position at the termination point, to determine if the quality control conditions for the termination point setting are met.
Automatic Compensation Accuracy - Meets precision assembly requirements under specific working conditions
Requirements for precise pressure assembly between workpieces exceeding the precision tolerance, and the impact on precision pressure assembly due to machine frame deformation are addressed with unique solutions. These include: software automatic compensation, system dynamic compensation, or external trigger stop function.
Section 4: Equipment Application Advantages:
The high-precision characteristic of achieving accurate pressure and displacement full-closed-loop control is unparalleled by other types of press machines; compared to traditional pneumatic and hydraulic presses, it offers energy savings of over 80% and is more environmentally friendly and safe, meeting the requirements for dust-free workshop equipment use; the entire process curve of clamping force and displacement can be displayed on a liquid crystal display; the full-process control can automatically determine the product's qualification at any stage during the operation, ensuring 100% real-time removal of defective products, thereby realizing online quality management; all parameters such as clamping force, insertion depth, clamping speed, and holding time can be numerically input on the operation panel, with a user-friendly interface and simple operation; up to 100 clamping programs can be customized, stored, and called; seven clamping modes are available for selection, catering to different process requirements; by connecting to a computer via an external port, clamping data can be stored on the computer, ensuring traceability of product processing data for quality control management; as the machine itself has accurate pressure and displacement control functions, there is no need for additional hard limit stops on the fixture, and different clamping programs can be called for different product specifications, allowing for easy multi-functional use and flexible line-up. Available output ranges from 100 kg to 20 tons, and stroke lengths from 20mm to 1200mm can be freely combined.
