Electroplating is an indispensable basic industrial sector in the national economy, yet it is also a heavily polluting industry. The waste gases, wastewater, and sludge produced by electroplating severely affect people's lives and health. To enhance the capabilities of electroplating enterprises, it is essential to start with their hardware. Internal control and testing are non-negotiable steps, with product film thickness testing, RoHS harmful element detection, electroplating solution analysis, heavy metal detection in electroplating industrial wastewater and sludge, and real-time water quality monitoring being of paramount importance. In response, Jiangsu Tianrui Instrument Co., Ltd., with its strong research and application capabilities, has specially developed an effective testing solution for the electroplating industry.
Thick800A is Tianrui's years of experience in R&D, designed for the plating industry with full automatic software operation, multi-point testing capabilities, and software-controlled testing points and platform. This powerful instrument, paired with its dedicated software, truly shines in the plating industry.
Performance Features
Meets testing requirements for samples of various different thicknesses and irregular surfaces.
The φ0.1mm hole collimator can meet the requirements for micro-testing points.
High-precision platform can locate test points, with repeated positioning accuracy less than 0.005mm.
High-precision laser positioning, capable of automatic height measurement.
Positioning laser determines the spot location, ensuring alignment of the test point with the spot.
The mouse can control the platform; the location clicked by the mouse is the point to be measured.
High-resolution probe for more accurate analysis results.
Excellent radiation shielding effect
Test Port High Sensitivity Sensor Protection
Technical Specifications
Type: Thick 800A
The elemental analysis range spans from sulfur (S) to uranium (U).
Analyzes over 30 elements, featuring a five-layer coating.
The analysis content typically ranges from ppm to 99.9.
Coating thickness is generally less than 50μm (varies by material type).
Multiple selectable analysis and identification models.
Mutual matrix effect correction model.
Multivariate nonlinear recovery program
The temperature range is adjustable from 15℃ to 30℃.
Power: AC 220V ±5V, recommended to configure an AC purification and voltage stabilizing power supply.
Dimensions: 576(W) × 495(D) × 545(H) mm
Sample Room Dimensions: 500(W) x 350(D) x 140(H) mm
Weight: 90 kg
Standard Configuration
Open sample cavity.
Precision 2D sample platform with movable detectors and X-ray tubes for 3D capability.
Dual laser positioning device.
Lead glass shielding cover.
Si-Pin Detector
Inspect electronic circuits.
High and low voltage power sources.
X-ray tube.
Height sensor
Protective Sensor
Computers and inkjet printers
Application Fields
Gold, platinum, silver, and other precious metals, as well as jewelry content testing.
Thickness measurement of metal coatings, determination of electroplating solution and coating content.
Primarily used in precious metal processing and jewelry manufacturing; banks, jewelry sales and testing institutions; electroplating industry.
Coating Thickness Gauge is a newly designed instrument meticulously crafted for coating thickness measurement. Mainly applied to: measuring the thickness of metal coatings, determining electroplating solution and coating content; as well as testing the content of precious metals like gold, platinum, silver, and various jewelry.
2. Performance Advantages
Precision 3D Platform
Sample Observation System
Image Recognition
Easily achieve deep groove sample inspection
Four micro-hole focused collimators, auto-switching
Dual protective measures for seamless collision prevention
Utilizing large-area high-resolution detectors, effectively reduces detection limits and enhances testing accuracy.
Fully automatic intelligent control, one-touch operation!
Auto power-on with self-check and reset
Automatic sample exit when the lid is opened, lift the Z-axis test platform for easy sample placement.
Close the lid, lower the Z-axis testing platform, and automatically complete focusing
Directly click on the panoramic or partial view images to select test points
Click the "Test" button on the software interface, and the test will be automatically completed, displaying the results.
3. Technical Specifications
Analysis element range: from sulfur (S) to uranium (U)
Simultaneous testing elements: An additional 24 elements, up to five layers of plating
Detection Limit: Up to 2ppm, thin testable to 0.005μm
Analysis Content: Typically 2ppm to 99.9%
Coating Thickness: Generally less than 50μm (varies by material) Repetition: Up to 0.1
Stability: Up to 0.1
SDD Detector: Resolution down to eV
Utilizing microporous collimation technology, featuring a small aperture down to 0.1mm and a tiny light spot of 0.1mm.
Sample Observation: Equipped with two industrial high-definition cameras for panoramic and local views
Collimator: 0.3×0.05mm, Φ0.1mm, Φ0.2mm
0.3mm four collimator combinations
Instrument dimensions: 690(W) x 575(D) x 660(H) mm
Sample Room Dimensions: 520(W) x 395(D) x (H) mm
Sample Table Dimensions: 393(W) x 258(D) mm
X/Y/Z axis speed: Rated speed 200mm/s, Speed 333.3mm/s
X/Y/Z platform repeat positioning accuracy: less than 0.1 um
Operating Environment Humidity: ≤90%
Operating Environment Temperature: 15°C to 30°C
Integrated electroplating industry solution
Electroplating is an indispensable basic industrial sector in the national economy, yet it is also a heavy pollution industry. The waste gases, wastewater, and waste sludge produced by electroplating severely affect people's lives and health. To enhance the strength of electroplating enterprises, it is essential to focus on the hardware of the company. Internal control and testing are indispensable steps, with product film thickness testing, RoHS hazardous element detection, electroplating solution analysis, heavy metal detection in electroplating industrial wastewater and waste sludge, and online water quality detection being of paramount importance. In response, Jiangsu Tianrui Instrument Co., Ltd., with its robust research and application capabilities, has specially developed an effective testing solution for the electroplating industry.
Coating Thickness Measurement: Effectively Conduct Quality Control of Coating Thickness
Electroplating Solution Analysis: Test the composition and concentration of the electroplating solution to ensure coating quality.
Online Water Quality Monitoring: Effectively monitors the content of harmful substances in industrial wastewater generated by electroplating, ensuring compliance with discharge standards.
RoHS hazardous element testing: Strictly control quality for electroplating products to meet RoHS standards
Heavy metal and槽液impurities detection: Effective in detecting the heavy metal content in electroplated finished products, as well as industrial wastewater and waste generated by electroplating processes.
2. The Energy Dispersive X-ray Fluorescence Spectrometer series produced by Tianrui Instrument Co., Ltd. is applied in the electroplating inspection industry for the aforementioned five requirements:
(1) Analyzable for coating film thickness detection and electroplating solution analysis.
(2) Rapid testing for RoHS harmful elements, heavy metal detection, bath liquid impurity testing, and online water quality monitoring can quickly assess if heavy metals in the testing environment exceed safety limits.
Simultaneously features the following characteristics
Rapid: Sample coating thickness can be measured in just 1 minute and meet the required measurement accuracy.
Convenience: Some models of the X-ray Fluorescence Spectrometer utilize imported international electrically cooled semiconductor detectors, offering superior energy resolution over eV and higher testing accuracy. Plus, they do not require liquid nitrogen cooling, eliminating the need for regular liquid nitrogen refills, making operation and use more convenient. Additionally, their operational costs are lower compared to similar products.
Non-destructive: The sample shows no form of change before and after testing.
Intuitive: Real-time spectrum charts, allowing for a direct display of element content.
Wide testing range: X-ray fluorescence spectrometer, a physical analytical method that is independent of the chemical bonding state of the sample. It can also analyze elements that belong to the same group chemically, and vacuum can be applied to test from Na to U.
High Reliability: With no human interference during the testing process, the instrument itself boasts high analytical accuracy, repeatability, and stability. Therefore, the reliability of its measurements is even higher.
Meet various needs: The test software is designed for Windows operating systems, offering ease of use and powerful functions. It can monitor instrument status, set instrument parameters, and provides a variety of analytical methods. The approach to creating working curves is flexible and diverse, conveniently catering to the testing requirements of different clients and samples.
High cost-performance ratio: Compared to chemical analysis instruments, X-ray fluorescence spectrometers have an advantage in overall operating costs, making them more accessible to a wider range of businesses and manufacturers.
Simple: Low technical requirements for personnel, easy and convenient operation, and simple maintenance.
3. Tianrui has been committed to the analytical instrument industry, believing that Tianrui will provide competitive solutions and services to customers in the electroplating industry.
Tianrui Instruments, as a comprehensive instrument supplier integrating R&D, system design, product manufacturing, and service provision, has always strictly adhered to the customer service philosophy of "360° Service." Our fundamental goal is to enhance customer satisfaction, providing services from all aspects including service personnel, processes, and content.
Our company provides a comprehensive range of services including technical support, solution design, technical exchanges, product manufacturing, system integration, site surveys, project implementation, technical training, customer service, fault resolution, and routine inspections. These services not only ensure our clients experience high-quality service from Tianrui Instruments but also deliver greater value to them.
"Rapid, accurate, and on-point service"
Short delivery time
Hurry up with the installation.
Short maintenance cycle
Extended Warranty Period
Customized Services
Maintenance Costs
As a domestic chemical analysis industry player, we boast years of accumulated technology and expertise in analytical instruments. Our products are widely used in various stages of the non-ferrous metal industry, including geological surveys, mining, smelting, processing, laboratory research, and production manufacturing. As a co-organizer of this conference, we specially arranged for scholars to visit our company for an inspection. Tianrui Instrument's General Manager, Ying Gang, warmly received the inspection team.
