YX120-80-L1000Double-layer Sheet Material Machine Configuration and Quotation Sheet

I. Production Line List:

II. Overview

1.  Screw extrusion section:

2. Hydraulic screen changer

3. Mold head, distributor

①．Mold Type:THanger-style

②．Mold Effective Width:1000mmSingle-sided adjustable range0-200mm）

③．Die Performance: Adopted40CrThe material is meticulously processed, chrome-plated, and polished to a mirror finish, featuring smooth channels, even mold opening and closing, and smooth adjustment.

④．Mold heating power:20kw(Stainless steel heating tube, five-zone temperature control)

⑤．Three-Layer Distribution ValveAB、ABA

4. Roller Calender, Cast Film Blower

Composed of a wind knife, forming roller, and cooling roller

①．Roller Specifications: φ350mm*φ500mm*500mmPlease provide the Chinese content to be translated into American English.1000mm

②．Roller Structure: Three-layer construction, the outer layer treated with medium-frequency, surface hardnessHRC55-58

③．Roller surface: Chrome plated, with a polished finish for even coating thickness0.07-0.10mmSurface RoughnessRa≤0.4μm

④．Roller Precision: Radial Runout ≤0.01mmCylinder deviation <0.01mm

⑤．Roller cooling method: Water or oil as cooling medium, internal cooling channels with spiral flow pattern, excellent cooling effect, high transparency of sheet material

⑥．Roller-driven motor power:4kw*2Variable Frequency Drive

⑦．Roller Drive Type: Three-roller gear reducer drive, hard tooth surface gear reducer synchronous drive, analog module control adopted

⑧．Roller Distance Adjustment: Worm gear adjustment, screw block fine-tuning with limit positioning

⑨．Vertical movement: Electrically powered walking positioning device, with a reducer and motor

5.     High-pressure constant-temperature, cooling trimming, and edge material winding unit:

①．The high-pressure constant-temperature unit is composed of a high-pressure multi-stage stainless steel pump (Nanfang Pump 3kw*2, 2.2kw*1), a stainless steel water tank, and three sets of 600-type heat exchangers.

②．Stainless steel heater, consisting of 3 sets, each set with a heating power of 9kw

③. The cooling section is φ70x1000mm 10Seven pieces of aluminum alloy guide rollers

④. Edge cutting device, adjustable edge width as desired

⑥．Edge scrap roller machine2.5kwTorque motor setRV50-20Gearbox, adjustable width by screw thread

7.Traction unwinding device:

①．Traction steel roller φ180mm*1000mmTractor roller φ180*1000mmRubber-coated and polished

②．traction decelerator and motor power: hard toothed helical bevel gear reducer with chain drive, motor:2.2kw/1450rpmGearboxFA67-Y2.2-B5

③．Cylinder pneumatic control for opening and closing

④．Winding Method: Dual-position winding, pneumatic tensioning shaft for sheet material winding, torque motor tension control, reversible unloading of the material roll

9.Control Section:

①．Operator Console Control: Portable human-machine interface, touch screen style

②．Temperature Control: Temperature ModulePIDControl

III. Technical Parameters and Configurations

1.Technical Specifications:

2.  Configuration:

        Note: Our company is continuously improving and upgrading our technology and equipment. The above images are for reference only; please refer to the latest physical products for the specifics.