The Juncheng Low-Temperature Vibrating Ultra-Fine Pulverizer differs from conventional vibrating pulverizers, with its most notable features being the low temperature and ultra-fine powder.
Firstly, let's introduce the principle and characteristics of low-temperature grinding. We all know that the grinding process generates a significant amount of heat, causing the material to heat up. As the material heats up, it becomes soft and difficult to grind. Heat-sensitive substances in biologically active materials can become inactivated or lost due to excessive heating during the grinding process, leading to a decrease in performance indicators or the majority of them becoming ineffective. The grinding process can also cause the material to denature or deteriorate. If this denaturation is not what we desire, it will result in an increased rate of defective products. To address these challenges in grinding, low-temperature technology has been introduced into the ultra-fine grinding process.
The mill cylinder of the Juncheng Vibrating Super-Fine Pulverizer is equipped with a circulating water jacket. During the pulverizing process, the temperature can be controlled by either introducing cooling water into the mill cylinder jacket or by installing a refrigeration unit as required. The raw materials enter the mill chamber where the internal temperature is kept low for pulverization, maintaining both the material and the pulverizer at a低温 state. Under low temperatures, the toughness of herbal medicine is uniformly reduced. In a rapid cooling scenario, uneven contraction in different parts of the material generates internal stresses, making it prone to cracking and fracturing at weak areas, which reduces the internal binding force of the material. When subjected to a certain impact, it is easily broken into fine powder. When a refrigeration unit is installed, the temperature can be lowered to -30℃, ensuring the pulverization process remains within the required temperature range. This not only prevents the loss of aromatic components but also makes it easier to pulverize drugs that soften or become sticky after heating. The average particle size of traditional Chinese medicine superfine powder is generally below 10um, with improved uniformity, consistent color, and a fine texture.
Herbal powdering is a crucial step in the production of traditional Chinese medicine, with the essence of the medicine lying in its bioactive components. The higher the bioactivity, the more potent the medicine. Ultra-fine powdering preserves the bioactive components and enhances efficacy. This technology can reduce drug particles to below 10 μm. The product takes effect quickly, has high bioavailability, improves efficacy, reduces adverse reactions, minimizes dosage, and conserves medicinal materials.
Enhances the dissolution rate and extent of poorly soluble drugs. Significantly increases the solubility and absorption of oral formulations within the body, potentially achieving the efficacy of the original formula with a lower dose, reducing the medication dosage, and greatly saving on raw medicinal materials.
Powders obtained through ultra-fine pulverization technology are beneficial for the even distribution of active ingredients in compound formulas, better meeting the requirements of traditional Chinese medicine prescriptions.
Introducing ultra-fine powder technology to external use powders enhances drug dispersibility, facilitating coating and adhesion, making active ingredients more easily absorbed through the skin, and can reduce skin irritation.
In solid dosage forms such as syrups, capsules, tablets, and films, introducing ultra-fine powder technology at certain stages of the manufacturing process, based on the prescription properties, may potentially improve solubility, disintegration, absorption rate, adhesion, and bioavailability.
The Juncheng Vibrating Ultra-Fine Pulverizer features a fully enclosed crushing process, with no dust overflow compared to other pulverizers, improving the working environment; it does not require grading, preventing component segregation and loss; it is pollution-free and has no waste; there are no screens inside the pulverizer, eliminating concerns about clogging during the crushing process.
Technical and Process Features of JCWF-50ZD Ultra-Fine Pulverizer:
1. Intelligent operation with automatic flipping, locking, and material feeding, easy to operate.
2. Full water jacket design on the outer side of the grinding tube, with water jackets on both the inside and outside, as well as on both sides, and insulated with thermal cotton on the outside.
3. Pneumatic lifting equipment and 304 stainless steel tray pusher, for easy loading and unloading of materials.
4. The barrel connection utilizes a dual-rod quick-release device (with a wrench).
5. The soundproof housing is made entirely of stainless steel, featuring a double-layered tempered glass door for visible operation. The interlayer is a triple-composite of soundproofing cotton and stainless steel.
6. The equipment features an aesthetically pleasing and clean design, manufactured and quality inspected in strict accordance with the technical specifications, design drawings, and relevant standards and quality specifications of the product. All parts of the equipment that come into contact with materials are made of general food machinery materials, meeting GMP certification requirements.
7. The crushing process is fully enclosed, ensuring no dust spillage and improving the working environment.
8. Can be cooled by water or equipped with a refrigeration unit for crushing at low or ultra-low temperatures.
9. Compact footprint, easy to disassemble, assemble, clean, and change materials.
10. Features stable performance and safe, reliable continuous operation.
Sealed well, high efficiency, and low energy consumption.
