An ultrasonic emulsifier can consist of one or more thousand-watt ultrasonic processors, effectively converting laboratory applications into industrial production, achieving results comparable to today's high-pressure homogenizers, for obtaining finely dispersed emulsions in continuous flow or batch processing.
The ultrasonic emulsifying machine is applicable in a wide range of industries:
1. Biotech Industry: Extraction of Natural Pigments, Polysaccharides, Alkaloids, and Oils
2. Chemical Industry: Ultrasonic Gel Liquefaction, Resin Defoaming
3. Laboratory Applications: Cell Disruption, Material Dispersion, and Agglomeration
4. Water Treatment Industry: Polluted Water Quality Degradation
5. Food and Cosmetics Industry: Alcohol purification, nanoscale particle production.
The ultrasonic emulsifier is composed of one or more thousand-watt ultrasonic processors, effectively transforming laboratory applications into industrial production, achieving results comparable to today's high-pressure homogenizers, for the continuous flow or batch production of finely dispersed emulsions. The ultrasonic emulsifier employs strong ultrasonic energy to crush insoluble solids in the liquid into microparticles and mix them thoroughly with the surrounding liquid to form an emulsion. It consists of two parts: the ultrasonic emulsification component and the ultrasonic drive system.
Product Features of Ultrasonic Emulsifier:
1. Monitored Control System: With a liquid crystal display, all data is clearly visible at a glance.
2. Various working modes: Continuous and pulse modes available, power adjustable as desired.
3. Timer Function: Settable from 0 to 999 hours.
4. On/Off Pulse Timer: Ensures high-intensity processing for temperature-sensitive samples; both on and off cycles can be set from 1 second to 99 minutes.
5. Automatic Amplitude Compensation: Ensures that the probe's amplitude does not change due to load variations during the ultrasonic process.
6. Dual Safety Protection: Probe Overload Protection System
7. Smart Temperature Control System: Optional temperature probe installation.
Ultrasonic Emulsifier Maintenance and Care:
To maintain the efficiency of the emulsifier, it is essential to keep the emulsifier clean.
2. Absolutely no reverse operation for the emulsifier during operation; triple-check before starting the motor.
3. If there is any liquid leakage at the shaft during the operation of the emulsifier, it is mandatory to shut down and adjust the pressure of the machine seal.
4. Due to varying mediums of materials, import and export filters must be cleaned regularly. Materials entering the working cavity must be fluid; direct entry of dry powder or lumpy materials is not permitted.
5. Ensure the safety of the equipment and electrical control system before using the emulsifying machine.
6. If excessive wear is found on the accessories of the emulsifier, the corresponding parts should be replaced promptly.
7. Avoid running the emulsifying machine empty to prevent high temperatures or crystallization from occurring inside the material, which could damage the equipment.
8. In the operation of the emulsifier, if abnormal sounds or other malfunctions occur, the machine should be immediately stopped for inspection, and it should only be operated again after the issue has been resolved.
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