Ultrasonic vibration rods generate radial vibrations on the rod body through high-power, high-amplitude transducers, uniformly producing ultrasonic waves around the rod at 360 degrees. Their amplitude falls between ultrasonic cleaners and processors, making them versatile in use. These rods can be used for cleaning any vessel with a slot, can be freely placed at any position in the cleaning槽, and occupy minimal space, allowing for very flexible use. Inside reaction vessels, they can be used to accelerate dissolution, speed up reactions, and prevent scaling on the inner walls.
The vibration rod, with its round tube design, is particularly suitable for cleaning various pipelines. The principle involves converting electrical energy into ultrasonic energy, which is then transmitted to scale, water, and the inner walls of the pipeline according to its own pattern, imparting a significant amount of energy. Additionally, the ultrasonic vibration rod can also be used for cleaning tanks, can be placed freely in any position within the cleaning tank, is highly flexible and convenient to use, and occupies a minimal volume, ensuring thorough cleaning without any blind spots.
Ultrasonic vibration rods mainly include ultrasonic transducers, ultrasonic amplitude transformers, and ultrasonic tool heads for generating ultrasonic vibrations, which then emit this vibrational energy into the liquid.
Ultrasonic Transducer: Converts electrical energy into mechanical energy, which is manifested as the transducer's longitudinal reciprocating movement; the amplitude is generally a few micrometers.
2. Ultrasonic Amplitude Transformer: Required due to insufficient amplitude generated by the ultrasonic transducer; designed to amplify the amplitude as needed. It isolates the reaction solution from the ultrasonic transducer and also serves as a fixing device for the entire ultrasonic vibration equipment.
3. Ultrasonic Tool Head: Connected to the amplitude rod, the amplitude rod transfers the ultrasonic energy vibration to the tool head, which then emits the ultrasonic energy into the chemical reaction liquid.
Ultrasonic vibration rod application scope:
1. Ultrasonic vibration rods are suitable for cleaning workpieces in various industries, such as precision electronic components, watch parts, optical glass parts, hardware and mechanical parts, jewelry, semiconductor silicon wafers, polyester filter cores/spinners, and equipment, as well as pre-and post-electroplating cleaning of parts.
2. Ultrasonic vibration rods are suitable for extraction, cleaning the inner walls of thick-walled metal pipes, on-line ultrasonic scale prevention for boilers, ultrasonic cleaning in vacuum/pressure conditions, various types of pipeline ultrasonic processing, and pipeline-based sonochemical processing.
3. Ultrasonic vibration rods are widely used in traditional ultrasonic cleaning, biochemical, food, chemical, and pharmaceutical industries.
4. In the field of biochemical engineering, ultrasonic vibration rods are widely used in emulsification, separation, homogenization, extraction, and catalytic reactions, enhancing production capacity.
5. In the food industry, ultrasonic vibration rods are used for even stirring, playing an indispensable role in achieving homogeneity.
6. In the chemical industry, ultrasonic vibration rods are suitable for cleaning pipes, tanks, and reactors. The catalytic effect of ultrasound in the process of refining biodiesel from waste oils and palm oil is astonishing, increasing efficiency by several times. It holds great potential for development in the petrochemical industry.
Features of Ultrasonic Vibrator:
1. Cavitation occurs around the ultrasonic vibration rod, with the ultrasonic energy evenly distributed within the槽, achieving excellent cleaning results.
2. The power output of the ultrasonic vibration rod is unaffected by factors such as liquid level, tank capacity, and temperature differences, ensuring stable and uniform power output.
3. Due to the structural characteristics of the ultrasonic vibration rod, its application range is broader than that of traditional ultrasonic plates, suitable for use in vacuum/pressure cleaning as well as various chemical treatment processes.
4. Ultrasonic vibration rods have a lifespan over 1.5 times longer than traditional ultrasonic vibration plates.
5. The round tube design offers flexibility and ease of installation.
6. Essentially ensures complete waterproof and airtight seal.
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