ProfessionalShot blasting room- Shot Blasting Room Manufacturer - Low Energy Consumption
Electric scraperSandblasting roomSandblasting RoomFeatures:(Scroll down for a large collection of case photos for reference)
ScraperSandblasting RoomPerformance Features:
1. Few failure points; only the scraper support position may require maintenance. At this location, we have thoroughly considered reliability and ease of maintenance.
2. The supporting wheels are made of nylon or engineering plastic, producing almost no noise during operation.
3. The drive system utilizes a reciprocating drive structure with cylinders or crankshafts, offering stable and reliable operation with a low failure rate.
4. Polyurethane elastic scraper and toothed even material structure ensure uniform and reliable progressive feeding of materials, with low noise and long service life.
5. The required foundation is minimal, and structures without a pit can be designed and manufactured according to customer requirements. These have superior resistance to damp and other harsh environments, unparalleled by pitless conveying systems.
Screw conveyor system
The scraper conveyor unit consists of a motor, connecting rod, scraper, roller, etc. Simple structure.Easy installation and maintenance; safe, reliable, long lifespan, and low maintenance costs. The plate conveyor is powered by cylinders that push the scraper assembly, which advances the abrasive material by one cylinder stroke under the action of the stop blocks. When the scraper returns to its original position, it automatically flips up, preventing the return of abrasive material. Enhances conveying efficiency and reduces energy consumption.
Screw conveyors are intermittent conveying mechanical devices known for their reliable operation, low noise levels, and simple maintenance. They utilize resilient, wear-resistant scraper blades, installed at equal intervals, as the conveying plates, with the spacing typically designed to be:200-500mm, the actuating mechanism in forward motion utilizes a mechanical reciprocating mechanism or an pneumatic motion mechanism. The reciprocating stroke exceeds 200-500mm, allowing the cyclic material to be sequentially pushed into the next level of the cyclic system.
Scraper manual operation process and methods
2.1 Turn on lighting, open the main gate.
2.2 Cart ExitSandblasting roomOuter, assembled workpiece.
2.3 Trailer EntrySandblasting roomInside, close the door.
2.4 Check equipment and environmental conditions; start the dust removal and recycling systems upon normalcy.
2.5 Sandblasting operators enter the room and properly put on the sandblasting protective suits and connect the breathing filter.
2.6 LaunchSandblasting MachineWorkers manually sandblast the workpieces.
2.7 Clean or sweep.
2.8 Open the door.
2.9 Vehicles WithdrawnShot Blasting RoomUnload workpiece.
Scraper Customization Requirements
Based on customer requirements and part dimensions, the housing working dimensions are designed as:18x6x6.5m. ThisSandblasting roomBody adoptedA 100mm square tube forms the basic framework, with a 50mm square tube used for internal support. The interior is lined with 2mm steel plate and 3mm rubber sheet. The outer walls are constructed from 50mm thick color steel sandwich panels, offering an attractive appearance, easy installation, and corrosion resistance. The sandwich layer of the color steel panels is made of foam plastic, differing from the conventional use of solid steel plates.Sandblasting roomCompared to the body, it features the following characteristics:
（1) The housing boasts excellent corrosion, climate resistance, and waterproof performance, allowing for outdoor placement.Sandblasting chamberThe body is designed for outdoor use, requiring only a simple rain shelter to be constructed, eliminating the need for a separate factory building, thus reducing infrastructure costs.2) Excellent sound insulation and thermal insulation properties:
Due to the sandwich color steel plate construction of the shot blasting chamber body, with polyethylene foam as the core material, it offers excellent thermal insulation properties. It effectively reduces the heat generated during the shot blasting process.High-frequency, sharp noise between 1500Hz and 2000Hz reduced to below 500Hz, improving the noise environment.
（3) Sleek and aesthetically pleasing design:
Utilize steel sandwich panel construction.Sandblasting roomThe body can be molded in one piece, featuring a sleek and smooth design, both aesthetically pleasing and durable. No further surface treatment or decoration work is required.
（4) Easy migration and transformation:
Sandblasting RoomThe entire building structure is designed in a modular style. Thanks to the inherent properties of the color steel panels—lightweight, easy to cut, and disassemblable—they can be moved and expanded without a foundation. This makes them particularly suitable for disassembly, relocation, and secondary use when necessary.
Our company specializes in customizing various models of automatic for clients.Sandblasting Machine、Shot blasting roomPaint booths, baking ovens, shot blasting machines, spray guns, air compressors, and sandblasting accessories. Please contact our business department promptly if needed, phone:0512-56795266 / 56795267 / 56795268 / 56795269 / 56715316
