Product Brief
A high-shear dye pulping machine is a high-speed shearing, crushing, and grinding, and homogenizing conveying equipment. Generally, these machines have a speed of 4000 r/min and a lift of up to 40 meters. They can be adjusted in real-time based on the viscosity of the material and the spacing between the rotating and stationary rotors (adjustable distance of 0-5mm). High-shear homogenizing machines are mainly used for the crushing, grinding, mixing, homogenizing of medium to high viscosity materials, and for high-lift conveying.
Technical Specifications
Model | Treatment Capacity (t/h) | Power (kW) | RPM | Import and Export mm |
MJB-40RL | 1-10 | 18-22 | ～4000 | 50/40 |
MJB-50RL | 5-20 | 30-37 | ～4000 | 65/50 |
MJB-60RL | 10-40 | 37-55 | ～4000 | 80/65 |
MJB-80RL | 30-60 | 45-75 | ～4000 | 100/80 |
Product Principle
High-shear dye pulping machine mechanism
The high-shear dye pulping machine operates on the principle that under the high-speed drive of the motor, the material is rapidly moved within the narrow space between the multi-layer rotor and stator. This special structure causes the material to undergo tens of thousands of high-speed shearing actions per minute within the working chamber, resulting in intense hydraulic shearing and turbulence, while also generating a strong centrifugal force. This coordinated action of high-speed shearing, frictional compression, and粉碎 grinding achieves the process requirements of shearing homogeneity and fragmentation refinement. The higher the rotational speed of the stator and rotor within the working chamber, the greater the shearing force, and finer the teeth and grooves are preferable. The gap between the stator and rotor can also be adjusted at any time according to the material's viscosity and homogeneity requirements (adjustable distance of 0-5mm). After high-speed shearing,粉碎, and grinding homogenization, the material is refined to about 1μm. It is a multi-functional device that integrates dispersion, homogenization, crushing, emulsification, mixing, dissolution, suspension, and conveyance, making your products stand out and elevate their quality.
Note: The user provides parameters related to material characteristics, or brings materials to the production base for on-site testing. The manufacturer selects the internal structure of the grinding disk based on the medium characteristics.
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