Product Brief
High-shear colloidal mill is an energy-saving equipment that can perform wet shearing, crushing, and grinding of particles within pipelines. It represents a new breakthrough in the wet particle crushing industry both domestically and internationally. This equipment boasts advanced technology, multifunctional energy-saving features, and crushing and conveying capabilities. Our company can also custom design and manufacture this equipment based on the characteristics of your material.
My company can also cater toCustom designed and manufactured specifically for the characteristics of your material.High-pressure, high-shear colloid mill equipment, pressure resistance range up to0MPa~20MPa。
High-pressure high-shear colloid mill equipment appearance is shown in the following image.
Technical Specifications
Model | Treatment Volume m³/h | Motor Power: kW | Import/Export Dimensions mm | Connection method |
JTM-1G25 | 0.2-0.5 | 4 | 40/25 | Direct connection |
JTM-G32 | 0.5-2.5 | 7.5 | 50/32 | Direct connection |
JTM-G40 | 2-4.5 | 11 | 50/40 | Direct connection |
JTM-1G50 | 3-7 | 18 | 65/50 | Bearings Mounting Bracket Connection |
JTM-1G65 | 5-12 | 30 | 80/65 | Bearing housing connection |
JTM-1G80 | 9-18 | 37 | 100/80 | Bearing Mount Connection |
JTM-G100 | 14-34 | 45 | 125/100 | Bearing Housing Connection |
JTM-1G125 | 24-44 | 55 | 150/125 | Bearing Housing Connection |
JTM-150G | 30-60 | 75 | 175/150 | Bearings housing connection |
JTM-1G175 | 40-80 | 95 | 200/175 | Bearing Mount Connection |
Note:
Motor power is configured according to the hardness of the material's viscosity and particle size.
2. The internal structure varies based on the particle size and viscosity of the material, with a new non-standard structure code added after the "S" in the product model. For example, FLK-80SJX.
3. Equipment bases without bearing seats are typically 1200×600mm, while those with bearing seats are 1800×600mm.
Product Features
(1) Features strong crushing, dispersing, emulsifying, homogenizing, mixing, and conveying capabilities
(2) Silent design, noiseless, good dynamic balance, no vibration
(3) Available materials for turning and grinding include 304, 316L, 2205, and 2Cr13, which can be treated with nitriding or tungsten carbide infiltration.
(4) The gap can be adjusted, with an adjustment range of 0.01 to 2mm.
(5) Optional double-sided water-cooled mechanical seal or single-sided liquid-cooled mechanical seal
(6) Continuous operation and intermittent operation do not affect the equipment
Product Principle
High-shear colloid mill main structure
The high-shear colloid mill is designed with a three-stage grinding area including an intake shearing zone, a crushing zone, a grinding zone, and a refinement zone on the rotating and fixed rotors. The planar shearing and crushing distance after the rotating and fixed rotors are combined is generally 0.05mm (the adjustable distance between the rotors is 0.01-2mm), with an outer diameter of up to 600mm, a linear velocity of up to 120m/s, and a normal conveying height of up to 3-6 meters, reaching 50 meters.
High-shear colloid mill main function
High-shear colloidal mills are mainly used for粉碎 grinding and refining a variety of fragile particles such as crystals, lumps, agglomerates, sticky blocks, and filter cakes suspended in pipeline fluids. They enhance energy efficiency in the material reaction process and effectively ensure the flow capacity of downstream pumps and valves. During the grinding process, the fluid must pass through a shear zone, three grinding zones, and undergo ten stages of dispersion and refinement before being curved extruded through a channel with approximately 0.3-0.6mm teeth, creating a high-speed, high-pressure, and high-frequency atomization phenomenon. This significantly improves the particle's粉碎 dispersion and emulsification capabilities.
High Shear Colloid Mill Working Principle
High-shear colloidal mill, under the high-speed rotation of the motor, the material directly enters the high-shear crushing zone from the inlet. Through a special crushing device, it rapidly breaks down large particles, agglomerates, and lumps in the fluid, then it is drawn into the shearing crushing zone. In the extremely narrow working channel, intense friction and grinding occur due to the high-speed cutting of the rotor blades against the stator blades. Under the action of mechanical movement and centrifugal force, the finely crushed material is re-pressed into the fine grinding zone for further grinding and crushing. The fine grinding zone is divided into three levels, with increasing blade precision, decreasing pitch, and longer linear velocity as it extends outward, resulting in finer material with each grind. Simultaneously, the fluid gradually curves outward radially. At each level, the fluid's direction and speed change instantaneously, subjected to millions of high-speed shearing, intense friction, compression grinding, and particle粉碎. After millions of high-speed shearing and grinding in three fine grinding zones, the material achieves the effects of liquid molecule chain breakage, particle crushing, and liquid-particle tearing, resulting in complete dispersion, crushing, emulsification, homogenization, and refinement. The fineness of the liquid material can reach 0.5 μm, and the normal conveying height can be up to 3-6 meters.
Note: The user provides parameters related to material characteristics, or brings the material to the production base for on-site testing. The manufacturer selects the internal structure of the grinding disk based on the medium characteristics.
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