This monitoring system can detect faults in static-dynamic hybrid systems, thereby enhancing production safety.

This system includes:

• Mixing component

• Hall sensor

• Monitoring software within the quantitative computer and the corresponding software on external monitoring devices

Automatically detect any faults in the mixing system immediately, allowing for immediate automatic or manual shutdown of the system. Each static dynamic mixing system is optional with a mixer monitoring component.

Applicable Situations

When processing materials with the following characteristics, a static-dynamic mixer is typically required for quantitative glue application and blending systems:

• Extremely Mixed Ratio

• Significant viscosity differences between different materials

• Need more hybrid power

System

Experience shows that most mixer failures are caused by excessive torque at the driving end of the mixer tube, so the monitoring equipment is located in the area between the middle of the mixer tube and the oil inlet. This system monitors the rotation of the mixer components within the mixing tube through pulse measurements. If this pulse is missing, it typically indicates that the mixing component is damaged, in which case, the system will trigger an alarm. Additionally, the system can also be used for speed monitoring.

Solution

D派 offers optional accessories for定量涂胶及混胶 systems, designed to monitor potential issues in static and dynamic mixing systems, ensuring immediate automatic or manual shutdown of the system in case of failure.

Assembled

The installation is similar to that of a standard mixing pipe assembly:

• Install mixed tube with connector to the valve outlet

• Push the sensor into place, positioning the mounting bracket above the mixing tube, and then secure it to the adapter with screws.

The sensor can be adjusted along the longitudinal axis within its mounting bracket's adjustment area to position it more optimally relative to the mixer components.