Product Principle Introduction
Current Analysis of Cooling Water System
Current cooling water system may encounter the following issues:
1. Long-term scaling in heat exchangers (condensers) leads to reduced heat exchange efficiency, resulting in high-temperature alarms, carbonization of lubricating oil, decreased lifespan, and increased vulnerability to pump damage.
2. Long-term scaling and rusting of the pipeline can lead to corrosion and perforation of the piping materials, as well as cause the water quality in the entire circulation system to turn yellow.
3. Cooling towers or water pools may experience scaling, algae, and sedimentation, necessitating shutdown for cleaning and replacement of recirculating water.
The aforementioned phenomena will directly impact the production efficiency and lifespan of production equipment, indirectly increasing the cost of production for the enterprise.
Scale buildup impacting production
· Molding cycle lengthens
·Impacting the cooling efficiency of the product
· Deform rubber seals
·Accelerating the oxidation and deterioration of lubricating oil
·Resulting in reduced component work quality
Product Principle Description
Utilizing a physical method, there's no need to dismantle or alter the existing system, and water replacement is not required, thereby saving water costs. It operates continuously 24/7 to resolve issues of rust and scale in the cooling water circuit for users.
High-frequency Variable Frequency Electrolysis
Innovative high-frequency, variable-frequency water electrolysis technology, transforming normal water into reduced water. The small molecule reduced water is widely recognized for its strong penetration and solubility. The intelligent descaling machine utilizes high-frequency, variable-frequency principles to disperse and refine water molecules into neutral small molecule reduced water. The refined water has strong solubility and penetration, capable of penetrating into the scale and rust layers in pipes and equipment, gradually loosening and detaching them, and then dissolving them back into the water.
Electrode Scale Absorber
Scale and rust are dissolved, allowing positively charged ions (Ca2+, Mg2+) to flow out with the circulating water in the system and be adsorbed at the external network of the electrodes (cathode), forming crystalline compounds of calcium and magnesium. This removes the main scaling factors (Ca2+, Mg2+) from the system, reduces water hardness, and thereby cleans the system. Moreover, the adsorption capacity of the吸附装置吸附装置 is significantly greater than the ability of scale to form within the pipes, fundamentally resolving the issue of scale in the circulating water system.
Cooling System Maintenance Analysis
Project Handling Method | Discontinued | Washing Method | Change water | Maintain | Number of staff | Overall Time Spent |
Labor, chemical processing | Production of the generating equipment must be halted. | Scalp remover (using industrial strong acids and alkalis for corrosion) 2. Brush and metal rods for condenser flushing 3. Add rust inhibitors and algae removers, etc. | After dosing chemicals, the system must circulate for a period, then discharge all the water and replenish with fresh water. | Monthly shutdown required for water replacement and personnel dispatch | 2-3 people | 6 to 48 hours |
Smart Scale Remover | The equipment generating devices do not require production to be halted. | High-frequency Variable Frequency Electrolytic Physical Method 2. Electrode scale absorbent | No water change required; extracts scaling ions (Ca2+, Mg2+) from recirculating water, reducing hardness. | Perform descaling of the electrode external network every two weeks or once a month. | 1 person | 10 minutes to 20 Minute |
Stable production and life analysis of heat exchange equipment
During the hot season, the cooling circulating water system experiences severe evaporation and concentration, leading to accelerated scaling of the system. Heat exchangers in production equipment are more prone to scaling due to their high-temperature location. Without proper and professional treatment, it may result in equipment shutdown due to high-temperature alarms.
The continuous decline in heat exchange efficiency significantly reduces the lifespan of the equipment and does not adequately ensure the stability of production.
Utilizing an intelligent descaling machine can effectively remove scale and rust from the cooling water system, enhancing cooling efficiency, ensuring production stability, and extending the lifespan of the equipment.
Customer Use Cases
Before and After Comparison
After 34 days of using the smart descaling machine, comparative images of the condenser before and after:
Injection Molding Machine Chiller Copper Tube Comparison: Before and After the Same Position
Water quality changes at the same location:
