I. Overview
The hydraulic and pneumatic transmission integrated training device features a "two-in-one" structure, equipped with two sets of experimental equipment. One set is an pneumatic and PLC training platform, and the other is a hydraulic transmission and PLC training platform, each with its own independent PLC electrical control system.
The same unit can independently perform hydraulic control, pneumatic control, and corresponding basic circuits and application experiments. It can also be used for PLC programming and application control experiments, suitable for teaching and training in courses such as "Hydraulic Transmission and Control," "Hydraulic and Pneumatic Transmission," and "Pneumatic Technology."
Section II: Technical Parameters and Specifications of Hydraulic Transmission
Integrating genuine hydraulic components, various execution modules, relay control units, and PLC programming control technology, the hydraulic components are designed as independent modules, each equipped with a base plate featuring elastic pins. During practical training, these can be assembled into various hydraulic system circuits on standard aluminum profiles. The motor and pump are connected bearing-style (integrated) and then fixed to the oil tank; the oil tank and control panel are placed separately. The system features three-phase leakage protection, DC power with overcurrent protection, a rated pressure of 6.3 Mpa, and automatically unloads when pressure is too high.
Section 3: Technical Specifications
Input Power: Three-phase five-wire, 380V. Allowable deviation ±10%, 50Hz. The control panel for the leakage protector controls the main power supply, the voltage meter monitors the grid voltage, equipped with filament protection, and the power supply to the control panel is controlled by the start-stop switch. It also features leakage protection.
Unit Capacity: <1.5kVA.
Variable impeller pump: Pressure 7MPa, Discharge wall 8mL/r, Speed 1450r/min.
PLC is equipped with a Mitsubishi FX1S-20MR main unit, featuring 12-point switch input and 8-point switch output.
Equipped with control modules: power module, relay control module, PLC control module, with operating instructions printed on the electrical panel.
Motor: Rated voltage 380V, rated power 1.5kW, insulation grade B
Hydraulic Pump Station: Volume 30L, 2mm steel plate, variable vane pump and motor, oil temperature and level gauge, clean cover, air filter, vibration-resistant stainless steel pressure gauge, L-HL46 hydraulic oil.
Lab Bench Specifications: 180*80*175cm
Hydraulic simulation control software with an interface that clearly displays the internal structure of hydraulic components and the operation process of hydraulic circuits. Users can learn about hydraulic and electro-hydraulic knowledge, design, test, and simulate control of circuits on a computer using this software. The software's powerful simulation capabilities can display the real-time actions of the actual control circuit connected to it.
Pneumatic Training Tutorial with Voice Narration, covering fundamental pneumatic technology, air source systems, air treatment units, actuating elements, pneumatic control components, vacuum systems, auxiliary pneumatic components, and other elements.
Additional features include loop demonstration, management and maintenance, fault handling, and quiz practice.
Four, Comprehensive Hydraulics and Pneumatics Training Equipment Configuration List (Hydraulics List)
Five, projects that can be completed:
—— Capable of completing training for dozens of hydraulic circuit configurations (students can also independently design and assemble other circuits), typical training examples include:
Single-stage pressure regulating loop
——Multi-stage pressure regulating circuit
Pressure Relief Circuit
Relief circuit
Flow control throttle speed regulating loop
Return Oil Throttle Control Loop
——By-pass throttle control loop
—— Quick motion circuit with differential hydraulic cylinder connection
Speed Control Valve Short-Circuit Speed Transfer Loop
Speed control valve series speed transfer circuit
Speed regulating valve parallel speed switching circuit
—— Using the directional valve's directional circuit
—— Locking circuit for "O" type directional control valve
—— Locking circuit with a hydraulic check valve
—— Sequence action circuit controlled by an order valve
—— Sequence action circuit controlled by a pressure relay
—— Sequence action circuit controlled by a trip switch
—— Synchronous circuit controlled by a speed control valve
Section 6: Pneumatic Transmission Training Technology and Specifications:
Pneumatic components are available in air-controlled, electric-controlled, and hand-controlled types. Pneumatic circuits can be electrically controlled using a separate relay control unit or PLC control. Each pneumatic component is a standalone module, equipped with a base plate featuring elastic pins, allowing for the construction of various pneumatic circuits on a universal aluminum profile. It integrates various real pneumatic components, relay control units, and PLC programming control technologies. It comes with leakage protection and rated pressure protection for the system.
Section 7: Technical Specifications and Basic Configuration:
Input Power: Three-phase five-wire, 380V, ±10% tolerance, 50Hz.
Equipment Capacity: <1 kVA.
Silent air compressor: Working power AC 220V, ±10% tolerance, 50Hz; Motor power 125W: Nominal volume 10L, rated output pressure 1Mpa.
The PLC is equipped with a Mitsubishi FX1S-20MR main unit, which features 12-point switch input and 8-point switch output.
Equipped with control modules: Power module, Relay Control module, PLC Control module.
Section 8: Comprehensive Hydraulic and Pneumatic Training Equipment Configuration List (Pneumatic List)
Nine: Projects that can be completed:
Pneumatic Basic Circuit
— Can complete over 40 types of pneumatic circuit experiments (students can also design and build other circuits independently), typical experiments include:
— Unidirectional cylinder reversing circuit;
Bidirectional cylinder directional circuit:
Single-acting cylinder speed control loop
Double-acting cylinder unidirectional speed control loop
Double-acting cylinder bi-directional speed control loop
Speed switching loop
——Buffer Circuit
—— Secondary Pressure Control Loop
High and low voltage conversion loop
—— Counting circuit;
—— Delayed circuit
— Overload protection circuit;
Interlocked circuit
Single-cylinder single reciprocating control loop
Single-cylinder continuous reciprocating action circuit.
—— Linear Cylinder, Rotary Cylinder Sequential Action Circuit
Multi-cylinder sequential action circuit
—— Twin cylinder, synchronous action circuit:
Four-cylinder联动回路
Three-cylinder combined transport loop
Unloading circuit
Application circuit of the gate or butterfly valve.
—— Quick exhaust valve application circuit;
Directly related to the application circuit of gate-type ball valves.
Hydraulic and Pneumatic Simulation Teaching and Training Project
Introduction to hydraulic transmission and its working principle
2. Composition and Function Simulation of the Hydraulic System
3. Hydraulic Circuit Operation and Simulation
4. Hydraulic Circuit Design and Simulation
5. Introduction to Pneumatic Transmission and Simulation of Working Principle
6. Composition and Function Simulation of Pneumatic Transmission
7. Operation and Simulation of Pneumatic Circuits
