Product Model: HT-LCF4020G
Installation, Training, After-Sales Support
1. Quality and Inspection Acceptance
Strictly inspected according to internationally recognized standards and the corporate standards of Shanghai HanTing Laser Technology Co., Ltd. The corporate standards of Shanghai HanTing Laser Technology Co., Ltd. establish detailed specifications for aspects such as work environment and conditions during production, basic technical requirements, cooling requirements, laser radiation safety, electrical safety, testing methods, inspection and acceptance, as well as packaging and transportation.
Shanghai HanTing Laser Technology Co., Ltd. has obtained the ISO9001 International Quality Management System Certification, establishing a quality assurance system for the design, production, and services of laser processing equipment with varying power levels.
2. Services
(1) Training and Installation
Training: Following the completion of pre-inspection by Party B, at the location of Party B, Party B will provide free training to 2-3 technical operators and maintenance personnel from Party A, covering the following:
Basics of Laser Safety Protection
Basic Principles of Lasers and the Structure of Laser Welding Machines
Laser Cutting Operation Skills
Equipment Operation and Precautions
Equipment daily maintenance, laser adjustment, and spare parts replacement operation skills
The training duration is approximately 5 days.
Installation and Commissioning: After the equipment arrives at the Buyer's site, the Seller shall be responsible for the installation, commissioning, and handover of the equipment at the Buyer's site under the Buyer's assistance. The Seller shall bring necessary tools and debugging equipment, and retrain the Buyer's operation and maintenance personnel.
(2) Equipment Acceptance
Upon contract signing, Party B will design and manufacture the equipment strictly in accordance with the technical specifications clause. Once the equipment production and manufacturing are complete, Party A will conduct a pre-inspection of the equipment at Party B's location based on all technical specifications. After the installation and debugging of the equipment at Party A's site are completed, both parties will inspect the feasibility, stability, and reliability of the equipment against the pre-inspection standards.
(3) After-Sales Service
HanTing Laser offers a 2-year warranty and lifetime maintenance on the products purchased by Party A. During the warranty period, any equipment failure or component damage (excluding those caused by human factors or force majeure), Party B shall repair them free of charge. The replacement parts required will be provided by Party B free of charge (consumables excluded). After the warranty period, labor costs will be charged based on the actual repair costs.
HanTing Laser conducts several follow-up visits to all customers each year, providing technical support services at any time, and Party B is responsible for supplying the relevant spare parts to Party A on a long-term basis.
After-sales service response time: 8 hours; upon receiving the customer's repair call, the after-sales engineer will provide a clear response or arrive at the equipment site within 24 hours.
(4) Standards for manufacturing, inspection, and acceptance of goods
Our company manufactures, inspects, and accepts products in accordance with our corporate standards, which refer to national standards including:
GB10320 Laser Equipment and Facilities Electrical Safety
GB7247: Radiation Safety, Equipment Classification, Requirements, and User Guidelines for Laser Products
GB2421: Basic Environmental Test Procedures for Electronic Products
GB/TB360 Laser Power Energy Test Instrument Specification
GB/T 13740 - Test Method for Beam Divergence Angle of Laser Radiation
GB/T 13741 - Test Method for Beam Diameter of Laser Radiation
GB/T 15490 General Specification for Solid-state Lasers
GB/T 13862-92 Laser Radiation Power Test Method
GB2828-2829-87 Batch Periodic Inspection Count Sampling Procedures and Sampling Tables
Warranty, Delivery Measures
Quality Assurance Measures
Our company strictly adheres to the internationally recognized ISO9001 quality management system. To ensure product quality and prevent substandard products from entering subsequent processes, we conduct incoming material inspections, process inspections, and quality checks from the initial raw material storage to the final product dispatch. By implementing effective control over the production process, we aim to achieve effective quality control, guaranteeing that all products dispatched are of high quality and meet our standards.
(2) Measures to Ensure Delivery Timelines
HanTing Laser has passed the ISO9001 quality system certification, and its production and operation strictly adhere to the ISO9001 quality system. The entire process from contract signing to customer use is strictly controlled, with all contracts subject to review. Therefore, this system ensures that the supplier delivers products on time, with quality and quantity guaranteed.
Packaging and Transportation: The Party B complies with domestic railway or highway transportation packaging standards. The goods are packaged in sturdy wooden boxes, suitable for long-distance truck or train transportation, with moisture-proof, rust-proof, shock-proof, and rough handling protection, and are suitable for whole-piece hoisting.
Key Configuration List
Gantry-style mechanical structure
The bed is made by welding molding, featuring a heavier net weight, which significantly enhances the stability of the machine tool, reduces bed vibration, and delivers excellent metal cutting results.
2. Multiple times of aging treatment ensures the bed frame maintains its shape for 20 years.
3. Individual platform processing width: 3000mm x 1500mm.
Ruike 1000W Fiber Laser
Ruike, a global fiber laser manufacturer. Renowned brand of fiber laser devices. Modular and redundant design; compact size, lightweight, easy to move; easy to integrate; high power, beam quality; low energy consumption; excellent stability; suitable for applications in various fields; simple operation; no accessories required, maintenance-free.
Swiss Raytools Laser Cutting Head
Professional laser head transmission system (linear guide, screw lifting, sensor head), the laser head automatically senses the distance to the metal surface being cut and transmits the data to the drive controller; the distance between the tracking laser head and the cutting plate surface can be automatically maintained at a constant, avoiding a decrease in cutting accuracy due to uneven metal surfaces and preventing damage to nozzles and other components.
Extra-large worktop surface
Interchangeable platform that reduces loading and unloading time, as well as platform exchange time, enhancing machine efficiency and utilization. Unique sharp-toothed blade design is ideal for metal sheet cutting, and comes with auxiliary feeding devices such as positioning rulers and pneumatic feeding, making loading and retrieval operations more convenient and quick.
Yaskawa Servo Drives from Japan
1. Utilizing Japanese Yaskawa servo motors and employing closed-loop control methods, we ensure precise positioning and dynamic acceleration response. This results in a smooth, reliable, and maintenance-free automatic positioning mechanism.
2. High-power motor drive for X, Y, Z axes; acceleration up to 1.2G.
Taiwan Gear Rack YYC
High-quality transmission system with fast speed, high precision, and strong reliability for long-term stable operation.
Taiwan Gear Rack YYC
High-quality transmission system with fast speed, high precision, and strong reliability for long-term stable operation.
Taiwan Linear Square Rail HIWIN
Higher speed, lower noise volume, ensuring high precision and long service life.
Laser Cutting System Software, supports all AutoCAD and drawing software
Professional cutting software supports cutting paths in DXF, PLT, and other graphic formats. It can set cutting parameters on different layers and combine with routing to ensure automatic addition of joint nodes. It can immediately optimize the completed graphic design to enhance productivity. This specialized cutting software can achieve different cutting precision levels by using compensation features.
| 2.1 | Fiber Laser | 1000W LaserEmitter | 1 set | Ruike |
| 2.2 | Laser Cutting Head | Laser Head | 1 set | Raytools |
| 2.3 | Machine Tool Main Unit | Bed Frame | 1 unit | HT3015 |
| Gear rack | 3 sets | Taiwan YYC | ||
| Guide Rails | 4 sets | Taiwan HIWIN | ||
| Pneumatic Components | Several | Japan | ||
| Electrical Components | Several | Japan Omron / France Schneider | ||
| Servo Motor | 4 sets | Yaskawa, Japan | ||
| Gearbox | 3 sets | Japan Shinpo / France Mordorix | ||
| 2.4 | CNC and software | Laser Cutting Machine System | 1 set | Laser Cutting System |
| 2.5 | Wi-Fi wireless control | Remote Fault Detection | 1 set | HT |
Model and working area
| Product Model | HT-3015-Z (1000W) |
| Processing Width | 3000mm*1500mm |
| Synthetic speed | 140m/min |
| Cutting Speed | 70m/min |
| Acceleration | 1.3G |
| Output Power | 1000W |
| Laser Wavelength | 1070nm |
| Positioning Accuracy | ±0.03mm |
| Repeatability accuracy | ±0.02mm |
| Input Power | 380V/50Hz/60A |
Description of Processing Capabilities
| Materials | Thickness | Auxiliary Gas |
| Carbon Steel | ≤10mm | Oxygen |
| Stainless Steel | ≤5mm | Nitrogen |
| The above data represents the processing thickness for ensuring effectiveness, not the data for maximum cutting. | ||
Partial process parameters
| Materials | Thickness (MM) | Gases | Cutting speed |
| Stainless Steel | 0.5 | Nitrogen | 24m/min |
| 1 | Nitrogen | 21m/min | |
| 2 | Nitrogen | 5m/min | |
| 3 | Nitrogen | 2.5m/min | |
| 4 | Nitrogen | 1.5m/min | |
| 5 | Nitrogen | 0.6m/min | |
| Carbon Steel | 1 | Oxygen | 16m/min |
| 2 | Oxygen | 6m/min | |
| 3 | Oxygen | 4m/min | |
| 4 | Oxygen | 2.7m/min | |
| 5 | Oxygen | 1.8m/min | |
| 6 | Oxygen | 1.4m/min | |
| 7 | Oxygen | 1.0m/min | |
| 8 | Oxygen | 0.8m/min | |
| 9 | Oxygen | 0.6m/min | |
| 10 | Oxygen | 0.5m/min | |
Laser Cutting Consumption and Costs
(1) Consumables Cost (per hour)
① Protective lenses: Approximately 2 pieces per month, each costing 50 yuan, totaling 400 hours of working time. Consumption per hour: 50 ÷ 400 = 0.13 yuan/hour
② Ceramic Ring: Approximately 1 per year, each costing 300 RMB, totaling 7200 hours of working time. Hourly consumption: 300 ÷ 4000 = 0.08 RMB/hour
③ Cutting Nozzle: Approximately 2 pieces per month, each at 50 yuan, totaling 400 working hours, with a consumption rate of: 50 ÷ 400 = 0.13 yuan/hour
(These figures are for reference only; actual consumption may vary slightly depending on individual user circumstances.)
(2) Oxygen Cutting Cost (per hour)
| Electricity consumption costs | Auxiliary Oxygen Consumption Fee | Supply Consumables Cost | Total (Yuan) |
| $8 | $10 | $0.50 | 18.5 |
(3) Nitrogen Cutting Costs (per hour)
| Electricity consumption costs | Auxiliary Nitrogen Consumption Cost (Liquid Nitrogen) | Supplies Cost | Total (RMB) |
| $8 | $15 | 0.50 Yuan | 23.5 |
(4) Air Cutting Cost (per hour)
| Electricity consumption cost | Auxiliary Air Consumption Cost | Consumables expenses | Total (RMB) |
| $8 | $7 | $0.50 | 15.5 |
Industrial environmental requirements
| Category | Description of the Situation |
| Total Equipment Weight | Approximately 5,000 kg |
| Electricity Usage Meter | 30KVA |
| Gas Consumption Chart | Compressed air usage: 1 m³/h; cutting gas usage as per cost analysis table |
| Equipment on-site Environmental Requirements | 1. Power Supply Capacity:30KVA II. Power Requirements:Three-phase AC 380V, Frequency: 50Hz 1. Three-phase voltage stability ≤ ±5%, three-phase power imbalance ≤ 2.5% 2. The power supply uses a three-phase five-wire system with a grounding resistance of ≤4Ω. 3. Specifications for switches, wire cross-sections, and connection methods for equipment such as machine tools, lasers, chillers, and air compressors are detailed in the machine power supply configuration diagram. Note: ① Power voltage should not have sudden spikes or frequent power outages. ② If the ground resistance cannot be guaranteed to be ≤4Ω, it is necessary to repeat grounding. The method is to purchase 3 standard copper-plated steel core rods (copper thickness of 0.25mm) with a diameter of about Ф18mm, each 1M long, and bury them underground to a depth of approximately 2.5M. Section 3: Compressed Air Requirements: Gas Supply Capacity: 1.5 m³/min Supply Pressure: 1.2～2.0 MPa Dew point temperature not exceeding 5℃ Oil Content ≤ 0.01 ppm | Solid Particle Size ≤ 0.02 μm IV. Installation Site Ground Requirements:The ground is level and clean, and the foundation is constructed according to the requirements on the foundation plan; as shown in the attached drawings of the contract. V. Requirements for the Machine Installation Site Environment: 1. Temperature Requirement: Machine tools can be placed in an environment ranging from -10℃ to 40℃; laser devices must be kept in an environment of 18℃ to 25℃; if not, they must be housed in a separate room with air conditioning. 2. Humidity Requirement: ≤70% (only for laser) 3. Dust Level Requirement: ≤1mg/m³; increase exhaust fan for dust extraction. Section 6: Installation Environment Requirements for Chillers, Air Compressors, and Freeze-Dryers: 1. Refrigerant dryers and air compressors can be placed outdoors, but the surrounding environment must be dry, low in dust, and protected from rain. Additionally, the connection pipe between the refrigerant cooler and the laser should not exceed 10 meters in length. 2. If chillers, air compressors, and freeze-dryers are placed indoors, they must be ensured to be dust-free and well-ventilated; the warm air generated by the chillers must be exhausted to the outside. Section 7: Cutting Gas Requirements:The purity of the gas used for cutting should be referenced to the following gas purity levels. Customers can choose the purity of the gas based on the actual cutting results. Section 8: Cooling Water Requirements: 1. Must use deionized or distilled water; if not possible, bottled pure water can be used as an alternative, but mineral water cannot be used, as it may affect the lifespan of the laser. 2. In areas prone to freezing in winter, the cold water machine must be placed in an environment above 0℃. Section 9: Laser Installer Requirements 1. During installation and hoisting, the laser angle of inclination should be less than 5°. 2. Surrounding space requirements for the laser: At least 1.5 meters of space around the laser, with up to 1 meter of space from the top to the ceiling is permissible. 3. Working Environment Temperature and Humidity: The working environment temperature is 25℃±2℃, with minimal temperature fluctuations; the environmental humidity is less than 75%, no condensation will form. Recommendation: If the client's environment is poor, a separate room for the laser must be provided with air conditioning. 4. Floor Foundation Requirements: Floor Load: For floors with a load exceeding 1500kg, the floor must be level and leveled, with an unevenness less than 6mm. 5. Surrounding equipment of the laser should not have excessive operation vibration, meaning the laser cannot be installed on a vibrating surface. 6. Power Requirements: Customer's power grid supply voltage requirements: 380±10%, 50Hz, three-phase, neutral to ground; Voltage stabilizer output: 380±2%, 50Hz, three-phase, neutral to ground, 50KVA |
