Product Model: HT-LCF4020G
Installation, Training, After-Sales Support
1. Quality and Inspection & Acceptance
Strictly inspected according to internationally recognized standards and the corporate standards of Shanghai HanTing Laser Technology Co., Ltd. The corporate standards of Shanghai HanTing Laser Technology Co., Ltd. establish detailed specifications for work environment and conditions during production, basic technical requirements, cooling requirements, laser radiation safety, electrical safety, testing methods, inspection and acceptance, as well as packaging and transportation.
Shanghai HanTing Laser Technology Co., Ltd. has obtained the ISO9001 International Quality Management System Certification, establishing a quality assurance system for the design, production, and service of laser processing equipment across various power levels.
2. Services
(1) Training and Installation
Training: Following the completion of pre-inspection by Party B, Party B will provide free training on-site at Party B's location to 2-3 technical operators and maintenance personnel from Party A. The training content includes:
Laser Safety Precautions Basics
Basic Principles of Lasers and the Structure of Laser Welding Machines
Laser Cutting Operation Skills
Equipment Operation and Precautions
Daily equipment maintenance, laser alignment, and spare parts replacement skills
Training duration is approximately 5 days.
Installation and Commissioning: After the equipment is delivered to Party A, Party B is responsible for the installation, commissioning, and handover of use at Party A's site with Party A's assistance. Party B shall bring necessary tools and debugging equipment, and re-train Party A's operators and maintenance personnel.
(2) Equipment Acceptance
Upon contract signing, Party B shall strictly design and manufacture the equipment according to the technical specifications stipulated in the contract. After the production and manufacturing of the equipment are completed, Party A will conduct a pre-inspection of the equipment at Party B's location based on the technical specifications. Upon completion of installation and debugging by Party A, both parties will inspect the feasibility, stability, and reliability of the equipment against the pre-inspection standards.
(3) After-Sales Service
HanTing Laser offers a 2-year warranty on the products purchased by Party A, with lifetime maintenance. During the warranty period, if the equipment malfunctions or parts are damaged (excluding human factors and force majeure), Party B is responsible for repairing them free of charge. The replacement parts required will be provided by Party B free of charge (except for consumables). After the warranty period, labor costs will be charged based on the actual repair costs.
HanTing Laser conducts several follow-up visits to all customers each year and provides technical support services at any time. Party B is responsible for long-term supply of relevant spare parts to Party A.
After-sales service response time: 8 hours, with a clear response or arrival on-site within 24 hours upon receiving the customer's repair call.
(4) Standards for manufacturing, inspection, and acceptance of goods
Our company manufactures, inspects, and accepts products in accordance with corporate standards, which refer to national standards including:
GB10320 Laser Equipment and Facilities - Electrical Safety
GB7247 Radiation Safety of Laser Products, Equipment Classification, Requirements, and User Guide
GB2421 - Basic Environmental Test Procedures for Electronic Products
GB/TB360 Laser Power Energy Test Instrument Specification
GB/T 13740 - Test Method for Beam Divergence Angle of Laser Radiation
GB/T 13741 Method for Testing Beam Diameter of Laser Radiation
GB/T15490 General Specification for Solid-state Lasers
GB/T 13862-92 Laser Radiation Power Testing Method
GB 2828-2829-87 Batch Periodic Inspection Sampling Procedures and Sampling Tables
Warranty, Delivery Measures
Quality Assurance Measures
Our company strictly manages in accordance with the internationally recognized ISO9001 quality system to ensure product quality. To prevent substandard products from entering the next production stage, we conduct incoming material inspection, process inspection, and final inspection from raw material storage to product shipment. By implementing effective control over the production process, we achieve the goal of quality control, guaranteeing that all products leaving the factory are up to standard.
(2) Measures to Ensure Delivery Timelines
HanTing Laser has passed the ISO9001 quality system certification, and its production and operation strictly adhere to the ISO9001 quality system. The entire process from contract signing to customer delivery is strictly controlled. All contracts must undergo review. Therefore, this system ensures that the supplier delivers products on time, with quality and quantity guaranteed.
Packaging and Transportation: Party B's packaging complies with domestic rail or road transportation packaging standards. It is packaged in sturdy wooden boxes, suitable for long-distance trucking or train transportation, with moisture, rust, shock, and rough handling protection, and is fit for whole-piece lifting.
Main Configuration List
Gantry-type mechanical structure
The bed is made of welded molding, featuring a heavier net weight, which significantly enhances the stability of the machine tool, reduces bed vibration, and yields excellent metal cutting results.
2. Multiple times of aging treatment to ensure the bed frame maintains its shape for twenty years.
3. Individual platform processing area: 3000mm x 1500mm.
Ruike 1000W Fiber Laser
Ruike, a global fiber laser manufacturer. Renowned brand of fiber laser. Modular and redundant design; compact size, lightweight, easy to move; easy to integrate; high power, beam quality; low energy consumption; excellent stability; suitable for applications in various fields; simple operation; no accessories required, maintenance-free.
Swiss Raytools Laser Cutting Head
Professional laser head transmission system (linear guide, screw lift, sensor head), the laser head detects the distance to the metal surface being cut via automatic sensors and transmits the data to the drive controller; the tracking laser head can automatically maintain a constant distance from the cutting plate surface, preventing a decrease in cutting accuracy due to uneven metal surfaces and avoiding damage to nozzles and other components.
Extra-large worktop surface
Interchangeable platform that reduces loading and unloading time as well as platform exchange time, enhancing machine efficiency and utilization. The unique sharp-toothed blade design is highly suitable for metal sheet cutting, and it comes with positioning rulers and pneumatic feeding aids, making loading and unloading operations more convenient and quick.
Yaskawa Servo Drive from Japan
1. Utilizing Japanese Yaskawa servo motors and employing closed-loop control methods, we ensure precise positioning and dynamic acceleration response. This results in a stable, reliable, and maintenance-free automatic positioning mechanism.
2. High-power motor drive for X, Y, Z axes; acceleration up to 1.2G.
Taiwan Gear Rack YYC
High-quality transmission system with fast speed, high precision, and strong reliability for long-term stable operation.
Taiwan Gear Rack YYC
High-quality transmission system with fast speed, high precision, and strong reliability for guaranteed long-term stable operation.
Taiwan Linear Square Rail HIWIN
Higher speed, lower noise volume, ensuring high precision and long service life.
Laser Cutting System Software, compatible with all AutoCAD and drawing software
Professional cutting software supports cutting paths in DXF, PLT, and other graphic formats, enabling the setting of cutting parameters on different layers while combining lines to ensure automatic addition of joint nodes. It can immediately optimize the completed graphic design, thereby enhancing productivity. This specialized cutting software achieves various cutting precision levels through the use of compensation functions.
| 2.1 | Fiber Laser | 1,000W laser emitter | 1 set | Ruike |
| 2.2 | Laser Cutting Head | Laser Head | 1 set | Raytools |
| 2.3 | Machine Tool Main Unit | Bed Frame | 1 unit | HT3015 |
| Gear rack | 3 sets | Taiwan YYC | ||
| Guide rail | 4 sets | Taiwan HIWIN | ||
| Pneumatic Components | Several | Japan | ||
| Electrical Components | Several | Japan OMRON / France Schneider | ||
| Servo Motor | 4 sets | Yaskawa, Japan | ||
| Gearbox | 3 sets | Japan Shinpo / France Modoroi | ||
| 2.4 | Numerical Control and Software | Laser Cutting Machine System | 1 set | Laser Cutting System |
| 2.5 | Wi-Fi Wireless Control | Remote Fault Detection | 1 set | HT |
Model and Working Width
| Product Model | HT-3015-Z (1000W) |
| Processing Width | 3000mm*1500mm |
| Synthetic speed | 140m/min |
| Cutting speed | 70m/min |
| Acceleration | 1.3G |
| Output Power | 1000W |
| Laser Wavelength | 1070nm |
| Positioning Accuracy | ±0.03mm |
| Repeatability positioning accuracy | ±0.02mm |
| Input Power | 380V/50Hz/60A |
Description of Processing Capabilities
| Materials | Thickness | Auxiliary Gas |
| Carbon Steel | ≤10mm | Oxygen |
| Stainless Steel | ≤5mm | Nitrogen |
| The above data represents the processing thickness for ensuring effectiveness, not the data for extreme cutting. | ||
Partial process parameters
| Material | Thickness (MM) | Gases | Cutting Speed |
| Stainless Steel | 0.5 | Nitrogen | 24m/min |
| 1 | Nitrogen | 21m/min | |
| 2 | Nitrogen | 5m/min | |
| 3 | Nitrogen | 2.5m/min | |
| 4 | Nitrogen | 1.5m/min | |
| 5 | Nitrogen | 0.6m/min | |
| Carbon Steel | 1 | Oxygen | 16m/min |
| 2 | Oxygen | 6m/min | |
| 3 | Oxygen | 4m/min | |
| 4 | Oxygen | 2.7m/min | |
| 5 | Oxygen | 1.8m/min | |
| 6 | Oxygen | 1.4m/min | |
| 7 | Oxygen | 1.0m/min | |
| 8 | Oxygen | 0.8m/min | |
| 9 | Oxygen | 0.6m/min | |
| 10 | Oxygen | 0.5m/min | |
Laser Cutting Consumption and Costs
(1) Consumables Cost (per hour)
① Protective lenses: Approximately 2 lenses per month, each costing 50 yuan, totaling 400 hours of working time. Consumption rate per hour: 50 ÷ 400 = 0.13 yuan/hour.
② Ceramic Ring: Approximately 1 per year, each costing 300 RMB, totaling 7,200 hours of working time, with an hourly consumption rate of: 300 ÷ 4,000 = 0.08 RMB/hour
③ Cutting Nozzle: Approximately 2 pieces per month, each costing 50 yuan, totaling 400 hours of working time. Consumption per hour: 50 ÷ 400 = 0.13 yuan/hour
(These figures are for reference only; specific consumption may vary slightly according to individual user conditions.)
(2) Oxygen Cutting Cost (per hour)
| Electricity consumption cost | Auxiliary Oxygen Consumption Charge | Consumables cost | Total (RMB) |
| $8 | 10 RMB | 0.50 Yuan | 18.5 |
(3) Nitrogen Cutting Cost (per hour)
| Electricity consumption cost | Auxiliary Nitrogen Consumption Cost (Liquid Nitrogen) | Consumables expenses | Total (Yuan) |
| $8 | $15 | 0.50 Yuan | 23.5 |
(4) Air Cutting Cost (per hour)
| Electricity consumption cost | Auxiliary air consumption charge | Supply Expenses | Total (RMB) |
| 8 Yuan | $7 | 0.50 Yuan | 15.5 |
Industrial environmental requirements
| Category | Description of the situation |
| Total Equipment Weight | Approximately 5,000 kg |
| Electricity meter reading | 30KVA |
| Gas Consumption Chart | Compressed air usage: 1 m³/h, cutting gas usage as per cost analysis table |
| Equipment on-site Environmental requirements | 1. Power Supply Capacity:30KVA II. Power Requirements:Three-phase AC 380V, Frequency: 50Hz 1. Three-phase voltage stability: ≤±5%, three-phase power imbalance: ≤2.5% 2. The power supply uses a three-phase five-wire system with a ground resistance ≤ 4Ω. 3. Specifications for switches, wire cross-sections, and connection methods for equipment such as machine tools, lasers, chillers, and air compressors are detailed in the machine power supply configuration diagram. Note: ① The power voltage must not have sudden spikes and frequent power outages. ② If the ground resistance cannot be guaranteed to be ≤4Ω, repeated grounding is required. The method is to purchase 3 standard copper-plated steel rods (copper thickness of 0.25mm) with a diameter of about Ф18mm, each 1M long, and bury them underground to a depth of approximately 2.5M. Section 3: Compressed Air Requirements: Gas Supply Capacity: 1.5 m³/min Supply Pressure: 1.2～2.0 Mpa Dew point temperature not exceeding 5℃ Oil content ≤ 0.01 ppm, Solid particles ≤ 0.02 μm Section 4: Ground Requirements at Installation Site:The ground is level and clean, with the foundation constructed according to the requirements on the foundation plan; as shown in the attached drawings of the contract. V. Machine Installation Site Environmental Requirements: 1. Temperature Requirements: Machining equipment can be placed in an environment of -10℃ to 40℃; lasers must be kept in an environment of 18℃ to 25℃; if not, they must be in a separate room with air conditioning. 2. Humidity Requirement: ≤70% (for laser only) 3. Dust Level Requirement: ≤1mg/m³; add exhaust fan for dust removal. Section 6: Installation Environment Requirements for Chillers, Air Compressors, and Freeze Driers: 1. Chillers and air compressors can be placed outdoors; the surrounding environment must be dry, low in dust, and protected from rain. Additionally, the connection pipe between the chiller and the laser cannot exceed 10 meters in length. 2. If chillers, air compressors, and freeze-dryers are placed indoors, they must be ensured to be low in dust and well-ventilated; the warm air generated by the chillers must be exhausted outdoors. Section 7: Cutting Gas Requirements:The purity of the gas used for cutting is referenced by the following gas purity levels; customers may select the purity of the gas based on the actual cutting effect. Section 8: Cooling Water Requirements: 1. Must use deionized or distilled water; if not available, bottled pure water can be used as a substitute, but mineral water is not allowed, as it may affect the lifespan of the laser. 2. In areas that freeze in winter, the cold water machine must be placed in an environment above 0°C. Section 9: Installation Requirements for Lasers 1. The laser should have an inclination angle less than 5° during installation and hoisting. 2. Surrounding space requirements for the laser: At least 1.5 meters of space around the laser, with a clearance of up to 1 meter from the ceiling. 3. Working Environment Temperature and Humidity: The working environment temperature is 25℃ ± 2℃, with minimal temperature fluctuations; the humidity is less than 75%, preventing condensation. Suggestion: If the customer's environment is poor, the laser must be in a separate room with air conditioning. 4. Flooring Substrate Requirements: Floor Load: For floor loads over 1500kg, the floor must be flat and levelled, with an unevenness less than 6mm. 5. No equipment with excessive operation vibration should be present around the laser, meaning the laser cannot be installed on a vibrating surface. 6. Power Requirements: Supply customer grid power requirements: 380±10%, 50Hz, three-phase, neutral to ground; Voltage stabilizer output: 380±2%, 50Hz, three-phase, neutral to ground, 50KVA |
