Product Model: HT-LCF4020G
Installation, training, after-sales support
1. Quality and Inspection & Acceptance
Strictly inspected in accordance with both internationally recognized standards and the corporate standards of Shanghai HanTing Laser Technology Co., Ltd. The corporate standards of Shanghai HanTing Laser Technology Co., Ltd. establish detailed specifications for aspects such as the working environment and conditions during production, basic technical requirements, cooling requirements, laser radiation safety, electrical safety, testing methods, inspection and acceptance, as well as packaging and transportation.
Shanghai HanTing Laser Technology Co., Ltd. has obtained the ISO9001 International Quality Management System Certification, establishing a quality assurance system for the design, production, and service of laser processing equipment across various power ranges.
2. Services
(1) Training and Installation
Training: Following the pre-inspection by Party B, on the site of Party B, Party B will provide free training to 2-3 technical operators and maintenance personnel from Party A. The training will cover:
Laser Safety Precautions Basics
Basic principles of lasers and the structure of laser welding machines
Laser Cutting Operation Skills
Equipment Operation and Precautions
Daily equipment maintenance, laser alignment, and spare parts replacement procedures
The training duration is approximately 5 days.
Installation and Commissioning: After the equipment arrives at the client's site, the contractor is responsible for the installation, commissioning, and handover of the equipment at the client's site with the assistance of the client. They will bring necessary tools and debugging equipment, and also provide retraining for the client's operation and maintenance personnel.
(2) Equipment Inspection
Upon contract signing, Party B shall design and manufacture the equipment strictly in accordance with the technical specifications and terms of the contract. After the production and manufacturing of the equipment are completed, Party A will conduct a pre-inspection of the equipment at Party B's location based on the various technical specifications. Once the equipment is installed and debugged at Party A's site, both parties will inspect the feasibility, stability, and reliability of the equipment against the standards set during the pre-inspection.
(3) After-Sales Service
HanTing Laser provides a 2-year warranty and lifetime repair for the products purchased by Party A. During the warranty period, any equipment failure or part damage (excluding those caused by human factors or force majeure), Party B will repair it free of charge. The replacement parts required will be provided by Party B free of charge (consumables excluded). After the warranty period, labor fees will be charged based on the actual repair cost.
HanTing Laser conducts several follow-up visits to all customers each year, provides technical support services at any time, and Party B is responsible for supplying the relevant spare parts to Party A on a long-term basis.
After-sales service response time: 8 hours. Upon receiving the customer's repair call, the after-sales engineer will provide a clear response or arrive at the equipment site within 24 hours.
(4) Standards for manufacturing, inspection, and acceptance of goods
Our company manufactures, inspects, and receives products in accordance with our corporate standards, which refer to national standards including:
GB10320 Laser Equipment and Facilities Electrical Safety
GB7247 Laser Product Radiation Safety, Equipment Classification, Requirements, and User Guide
GB2421: Basic Environmental Test Procedures for Electronic Products
GB/TB360 Laser Power Energy Test Instrument Specification
GB/T 13740 - Test Method for Beam Divergence Angle of Laser Radiation
GB/T 13741 - Test Method for Beam Diameter of Laser Radiation
GB/T 15490 General Specification for Solid-state Lasers
GB/T 13862-92 Laser Radiation Power Testing Method
GB2828-2829-87 Batch Periodic Inspection Counting Sampling Procedure and Sampling Tables
Warranty, Delivery Measures
(1) Quality Assurance Measures
Our company strictly adheres to the internationally recognized ISO9001 quality system for management. To ensure product quality and prevent substandard products from entering the next production stage, we implement inspections from the initial raw material inventory to the final product shipment, including incoming material inspections, process inspections, and final inspections. By effectively controlling the production process, we aim to achieve effective quality control and guarantee that all products leaving the factory are of high quality.
(2) Measures to Ensure Delivery Timelines
HanTing Laser has passed the ISO9001 quality system certification and operates its production and business strictly in accordance with the ISO9001 quality system. The entire process from contract signing to customer use is strictly controlled. All contracts must undergo review, ensuring the supply chain delivers products on time, with quality and quantity guaranteed.
Packaging and Transportation: The Party B complies with domestic railway or highway transportation packaging standards. The goods are packaged in sturdy wooden boxes, suitable for long-distance truck or train transportation, with moisture-proof, rust-proof, shockproof, and anti-abrasive features, and is suitable for whole-piece hoisting.
Key Configuration List
Lever-style mechanical structure
The bed is made of welded molding, with a net weight significantly heavier, which greatly enhances the stability of the machine tool, reduces bed vibration, and yields excellent metal cutting results.
2. Multiple time-efficient treatments ensure the bed frame maintains its shape for 20 years without deformation.
3. Individual platform processing width: 3000mm x 1500mm.
Ruike 1000W Fiber Laser
Ruike, a global fiber laser manufacturer. A world-renowned brand of fiber lasers. Modular and redundant design; compact size, light weight, easy to move; easy to integrate; high power, excellent beam quality; low energy consumption; good stability; suitable for various fields of application; simple operation; no accessories required, maintenance-free.
Swiss Raytools Laser Cutting Head
Professional laser head transmission system (linear guide, screw lifting, sensor head), the laser head automatically senses the distance to the metal surface being cut and transmits the data to the drive controller; the tracking laser head maintains a constant distance from the cutting plate surface, preventing cutting accuracy from decreasing due to uneven metal surfaces and avoiding damage to nozzles and other components.
Extra-large worktop surface
Interchangeable platform that reduces loading and unloading time as well as platform exchange time, enhancing machine efficiency and utilization. Unique sharp-toothed blade design is ideal for metal sheet cutting, and is equipped with positioning rulers, pneumatic feeding devices, and other auxiliary feeding equipment, making loading and retrieval operations more convenient and quick.
Yaskawa servo drive from Japan
1. Utilizing Yaskawa servo motors from Japan and employing closed-loop control, we ensure precise positioning and dynamic acceleration response. This results in a stable, reliable, and maintenance-free automatic positioning mechanism.
2. High-power motor drive on X, Y, Z axes; acceleration up to 1.2G.
Taiwan Gear Rack YYC
Quality transmission system with fast speed, high accuracy, and strong reliability for long-term stable operation.
Taiwan Gear and Rack YYC
High-quality transmission system with fast speed, high precision, and strong reliability for guaranteed long-term stable operation.
Taiwan Linear Square Rail HIWIN
Higher speed, lower noise volume, ensuring high accuracy and long service life.
Laser Cutting System Software, supports all AutoCAD and drawing software
Professional cutting software supports cutting paths in DXF, PLT, and other graphic formats, enabling the setting of cutting parameters on different layers to ensure automatic joining nodes. It can immediately optimize the completed graphic design to enhance productivity. This specialized cutting software achieves various cutting precision levels through the use of compensation features.
| 2.1 | Fiber Laser | 1000W LaserEmitter | 1 set | Ruike |
| 2.2 | Laser Cutting Head | Laser Head | 1 set | Raytools |
| 2.3 | Machine Tool Main Unit | Bed Frame | 1 unit | HT3015 |
| Gear rack | 3 sets | Taiwan YYC | ||
| Guide Rails | 4 sets | Taiwan HIWIN | ||
| Pneumatic Components | Several | Japan | ||
| Electrical Components | Several | Omron (Japan) / Schneider (France) | ||
| Servo Motor | 4 sets | Yaskawa, Japan | ||
| Gearbox | 3 sets | Japan Shinpo / France Mordorix | ||
| 2.4 | CNC and software | Laser Cutting Machine System | 1 set | Laser Cutting System |
| 2.5 | Wi-Fi Wireless Control | Remote Fault Detection | 1 set | HT |
Model and Working Width
| Product Model | HT-3015-Z (1000W) |
| Processing Width | 3000mm*1500mm |
| Synthetic speed | 140m/min |
| Cutting Speed | 70m/min |
| Acceleration | 1.3G |
| Output Power | 1000W |
| Laser Wavelength | 1070nm |
| Positioning Accuracy | ±0.03mm |
| Repeatability accuracy | ±0.02mm |
| Input Power | 380V/50Hz/60A |
Description of Processing Capabilities
| Materials | Thickness | Auxiliary Gas |
| Carbon Steel | ≤10mm | Oxygen |
| Stainless steel | ≤5mm | Nitrogen |
| The above data represents the processing thickness for ensuring effectiveness, not the limit cutting data. | ||
Partial process parameters
| Materials | Thickness (MM) | Gases | Cutting Speed |
| Stainless steel | 0.5 | Nitrogen | 24m/min |
| 1 | Nitrogen | 21m/min | |
| 2 | Nitrogen | 5m/min | |
| 3 | Nitrogen | 2.5m/min | |
| 4 | Nitrogen | 1.5m/min | |
| 5 | Nitrogen | 0.6m/min | |
| Carbon Steel | 1 | Oxygen | 16m/min |
| 2 | Oxygen | 6m/min | |
| 3 | Oxygen | 4m/min | |
| 4 | Oxygen | 2.7m/min | |
| 5 | Oxygen | 1.8m/min | |
| 6 | Oxygen | 1.4m/min | |
| 7 | Oxygen | 1.0m/min | |
| 8 | Oxygen | 0.8m/min | |
| 9 | Oxygen | 0.6m/min | |
| 10 | Oxygen | 0.5m/min | |
Laser Cutting Consumption and Costs
(1) Consumables Cost (per hour)
① Protective lenses: Approximately 2 per month, each for 50 yuan, totaling 400 working hours. Consumption per hour: 50 ÷ 400 = 0.13 yuan/hour
② Ceramic Ring: Approximately 1 per year, each costing 300 yuan, totaling 7,200 hours of work time, with an hourly consumption of: 300 ÷ 4,000 = 0.08 yuan/hour
③ Cutting nozzle: Approximately 2 pieces per month, each costing $50, with a total of 400 hours of working time, the hourly consumption is: $50 ÷ 400 = $0.13/hour
(These figures are for reference only; specific consumption may vary slightly among different users.)
(2) Oxygen Cutting Cost (per hour)
| Electricity consumption cost | Auxiliary Oxygen Consumption Charge | Supply Expenses | Total (Yuan) |
| $8 | 10 RMB | 5 Cents | 18.5 |
(3) Nitrogen Cutting Cost (per hour)
| Electricity consumption cost | Auxiliary Nitrogen Consumption Fee (Liquid Nitrogen) | Consumables cost | Total (CNY) |
| $8 | $15 | 5 cents | 23.5 |
(4) Air Cutting Cost (per hour)
| Electricity consumption cost | Auxiliary Air Consumption Charge | Consumables expenses | Total (RMB) |
| $8 | $7 | 5 Cents | 15.5 |
Industrial environment requirements
| Category | Description of the Situation |
| Total Equipment Weight | Approximately 5,000 kg |
| Electricity Usage Meter | 30KVA |
| Gas Consumption Chart | Compressed air consumption: 1 m³/h; cutting gas consumption, see cost analysis table |
| Equipment on-site Environmental requirements | 1. Power Supply Capacity:30KVA II. Power Requirements:Three-phase AC 380V, Frequency: 50Hz 1. Three-phase voltage stability ≤ ±5%, three-phase power imbalance ≤ 2.5% 2. The power supply uses a three-phase five-wire system with a ground resistance ≤ 4Ω. 3. Specifications for switches, wire cross-sections, and connection methods for equipment such as machine tools, lasers, chillers, and air compressors are detailed in the machine power supply configuration diagram. Note: ① The power voltage must not have sudden spikes or frequent power outages. ② If the ground resistance cannot be guaranteed to be ≤4Ω, it is necessary to repeat grounding. The method is to purchase 3 standard copper-plated steel core rods (copper thickness of 0.25mm) with a diameter of about Ф18mm, each 1M long, and bury them underground to a depth of approximately 2.5M. Section 3: Compressed Air Requirements: Gas Supply Capacity: 1.5 m³/min Supply Pressure: 1.2～2.0 Mpa Dew point temperature not exceeding 5°C Oil content ≤ 0.01 ppm, Solid particles ≤ 0.02 μm IV. Installation Site Ground Requirements:The ground is level and clean, and the foundation is constructed according to the requirements on the foundation plan; as shown in the attached drawings of the contract. V. Requirements for the Installation Site Environment of the Machine 1. Temperature Requirements: Machine tools can be placed in an environment ranging from -10℃ to 40℃; lasers must be kept in an environment of 18℃ to 25℃; if not, they must be in a separate room with air conditioning. 2. Humidity Requirement: ≤70% (for laser only) 3. Dust level requirement: ≤1mg/m³; increase exhaust fan for dust extraction. Section 6: Installation Environment Requirements for Chillers, Air Compressors, and Freeze-Dryers: 1. Cold air dryers and air compressors can be placed outdoors, but the surrounding environment must be dry, low in dust, and rainproof. Additionally, the water pipe connecting the cold water unit to the laser cannot exceed 10 meters in length. 2. If chillers, air compressors, and freeze-dryers are placed indoors, they must be in a low-dust environment with good ventilation, and the hot air generated by the chillers must be exhausted to the outside. Section 7: Cutting Gas Requirements:The purity of the gas used for cutting is referenced by the following gas purity levels. Customers may choose the purity of the gas based on the actual cutting effect. Section 8: Cooling Water Requirements: 1. Must use deionized or distilled water; if not possible, bottled pure water can be used as a substitute, but mineral water is not allowed, as it may affect the lifespan of the laser. 2. In areas prone to freezing during winter, the cold water machine must be placed in an environment above 0°C. Section 9: Laser Installation Requirements 1. The laser must have an inclination angle less than 5° during installation and hoisting. 2. Surrounding space requirements for the laser: At least 1.5 meters of space around the laser, with a clearance of up to 1 meter from the ceiling. 3. Working Environment Temperature and Humidity: The working environment temperature is 25℃±2℃, with minimal temperature fluctuations; the humidity is less than 75%, preventing condensation. Suggestion: If the customer's environment is poor, the laser must be in an isolated room with air conditioning. 4. Flooring Foundation Requirements: Floor Load: For floors with a load exceeding 1500kg, the floor must be level and leveled, with an unevenness less than 6mm. 5. No equipment with excessive vibration should be located near the laser, meaning the laser cannot be installed on a vibrating surface. 6. Power Requirements: Customer's power grid supply voltage 380±10%, 50Hz, three-phase, neutral to ground; stabilizer output 380±2%, 50Hz, three-phase, neutral to ground, 50KVA |
