Whole Machine Features:
１.Original piezoelectric ceramic transducer, delivering robust and stable output.
２.A variety of aviation aluminum, ultrasonic steel, and titanium alloy variable pitch rods are available for your selection.
３.With IC control loop design, automatic frequency tracking, overload protection devices, and stability, it significantly reduces the possibility of mechanical damage caused by operation errors.
４.All core components are made of imported parts, ensuring stable machine performance and effectively extending the lifespan of the machine.
５.Horizontal and vertical, the machine structure is reasonable, the welding head is limited, ensuring the common parts are firmly and beautifully welded without deviation.
６.Adjustable upper balance transducer assembly for convenient operation during tuning.
７.Stable output, aesthetically pleasing and durable, with quick work efficiency.
８.Professional and comprehensive after-sales service system ensures your peace of mind in purchasing and using.
This unit is a single-head integrated ultrasonic welding machine, with the ultrasonic generator connected to the main unit via a cable, which prevents malfunctions caused by vibrations during operation.
III. Basic Principle and Characteristics of Ultrasonic Welding:
Generated by an ultrasonic generator15KHZHigh-voltage, high-frequency electrical signals are converted into mechanical oscillations of the same frequency through the piezoelectric reverse effect of a transducer. These oscillations act upon plastic workpieces in the form of audio longitudinal waves, increasing the temperature at the interface due to friction between the surface and the internal molecules. When the temperature reaches the melting point of the workpiece, the interface melts rapidly and fills the gaps between the interfaces. Upon stopping the vibration, the workpiece simultaneously cools and solidifies under a certain pressure, resulting in the welding.
4. Main Equipment Structure and Component Brands:
4.1Transducer System: Utilizes original chip transducers, superior brand steel variable amplitude rods, powerful, durable, and more powerful than comparable domestic transducer systems.20%。
4.2Pneumatic components: Utilizing large-diameter cylinders Φ63*80MM—20,Five-pass electromagnetic valve,Smooth operation up and down,Excellent shock absorption effect,Eliminate the impact force of the welding head on the workpiece and the counterforce on the transducer,Enhanced for welding thicker workpieces and effective protection of piezoelectric ceramic sheets.
4.3The fine-tuning mechanism on this unit allows for adjustable fine-tuning distance.0.02mm,And there are gauge indicators. The fuselage height and the descending distance of the welding head are both marked with scales.1.0mm;
4.3Rack:The rectangular column design offers higher mechanical strength, effectively preventing backward tilting during operation. All machine frames and sheet metal components are precision cut by laser cutting machines.,Numerically controlled shearing and bending machine processed,Guaranteed precise assembly of the entire unit, complete with high-quality baking varnishing, excellent adhesion, no peeling, and an aesthetically pleasing, generous appearance.
4.4Sports Structure:The equipment features Taiwan linear guide rails, ensuring precision (unmatched by traditional guide rods with linear bearings) and durability, allowing for a smoother descent of the welding head.,Not biased or shifted.More suitable for welding products with greater difficulty.
4.5Balancing Mechanism:Transducer components are freely rotatable, and the transducer components are equipped with a horizontally adjustable structure. The workbench is also designed with an adjustable structure, making mold debugging more convenient and efficient with the two types of adjustment structures.,User-friendly,Easy to learn and understand.
4.6Electrical Systems:Complete imported component assembly,Amplifier section with improved design,Increase amplification component to share the load,
Lower the temperature rise of the transistor,Reduce damage rate, no PLC board design,ByOMRONTime Relay as a Substitute for Mechanical Timing Dials,Time control is more reliable.
Video Demonstration:
