Overall Features:

Original piezoelectric ceramic transducer with strong and stable output.

2. A wide variety of aviation aluminum, ultrasonic steel, and titanium alloy variable radius rods are available for your selection.

3. IC control loop design, automatic frequency tracking, overload protection device, stable and reliable. Significantly reduces the possibility of mechanical damage caused by operation errors.

4. All core components are made of imported parts, ensuring stable machine performance and significantly extending the lifespan of the machine.

5. Horizontal and vertical, machine structure is reasonable, welding head positioning ensures that the joint welding is firm and stable without any misalignment, with a solid and attractive appearance.

6. Up-adjustable balanced transducer assembly for convenient operation during model tuning.

7. Stable output, aesthetically pleasing and durable, with quick work efficiency.

8. A professional and comprehensive after-sales service system ensures your peace of mind in purchasing and comfort in use.

This unit is a single-head integrated ultrasonic welding machine, with the ultrasonic generator connected to the main unit via a cable, avoiding malfunctions caused by vibration during operation.

III. Basic Principles and Features of Ultrasonic Welding:

High-voltage, high-frequency electrical signals at 15KHZ are generated by an ultrasonic generator, which are then converted into mechanical oscillations of the same frequency through the piezoelectric reverse effect of a transducer. These oscillations act on plastic workpieces in the form of audio longitudinal waves, causing friction between the surface and internal molecules of the workpiece, thereby increasing the temperature at the interface. When the temperature reaches the melting point of the workpiece, the interface melts rapidly and fills the gaps between the interfaces. Upon stopping the vibration, the workpiece cools and sets under a certain pressure, resulting in the welding.

IV. Main Equipment Structure and Component Brands:

4.1 Transducer System: Utilizes original chip transducers and premium steel variable amplitude rods, powerful, durable, and wear-resistant, offering 20% higher power than equivalent domestic transducer systems.

4.2 Pneumatic Components: Equipped with large diameter cylinders Φ63*80MM—20 and five-way solenoid valves, ensuring smooth up and down operation with excellent cushioning effect. This design eliminates the impact force from the welding head on the workpiece and the counterforce on the transducer, which is more conducive to welding delicate workpieces and effectively protects the piezoelectric ceramic tiles.

4.3 The machine-mounted fine-tuning mechanism offers a fine-tuning distance of up to 0.02mm, with a gauge for indication. The height of the body and the descending distance of the welding head are both marked with a scale, with a graduation of 1.0mm.

4.3 Rack: features a rectangular column design for higher mechanical strength, effectively preventing backward tilting during operation. All metal parts, including the rack panels, are precision-cut and bent using laser cutting machines and CNC shears, ensuring perfect assembly. The entire unit is finished with baked paint for excellent adhesion, no peeling, and an aesthetically pleasing appearance.

4.4 Motion Structure: The equipment uses Taiwan linear guide rails, which are smooth and durable (unbeatable by traditional rod guides and linear bearings), ensuring a more stable descent of the welding head without any deviation. This is particularly advantageous for welding products that require precision.

4.5 Balancing Mechanism: The transducer component can be rotated freely and features a horizontally adjustable structure. The workbench is equipped with an adjustable structure. The two adjustable structures make debugging the mold more convenient, quicker, and easier to operate and learn.

4.6 Electrical System: Full import component assembly, improved design for power amplifier section, additional amplifying components to share load.

Reduce transistor temperature rise and failure rate; eliminate the need for a programmable control panel by using OMRON timer relays in place of mechanical timing switches; ensure more reliable time control.