NDT Oil Pump Rod (Pipe) Materials, Non-Destructive Testing Equipment

NDTDrill pipe materials, non-destructive testing equipment for detecting defects

Instrument Introduction:

1、The equipment can perform non-destructive online automatic detection and sorting of metal magnetic oil pipe materials, including mixed steel grades and both heat-treated and non-heat-treated states of the same material. 
2The system employs a single-frequency mode for detection. 
3The system can transmit the switch signals of qualified or unqualified products after detection to the sorting mechanism or marking mechanism of the sorter for sorting or marking actions. 
4Count the qualified sucker rods and the unqualified sucker rods separately. 
5The main control instrument of the sorting system dynamically displays the material and heat treatment status of the tested oil rod in a dot diagram or list format..The range change of the listed values or cursor reflects the change in the material or heat treatment condition of the tested oil rod.，Highly intuitive. 
6The sorting machine's main control instrument has the function to set the upper and lower limits of the qualified product range.，Easy to operate for users，When the material or heat treatment status of the tested sucker rod exceeds the upper limit or falls below the lower limit of the set range.，There will be corresponding alarm indicators on the instrument. 
7By setting, the display screen of the detection system can show the tested rod material or status..
8On the main control instrument of the sorting system, it has functions such as data query, data settings, and historical data statistics..Can store a vast amount of test results and related data for easy retrieval. 
9The main control instrument of the sorting system is capable of storing30A range of oil rod materials in various specifications and sizes, with upper and lower limits for heat treatment conditions.，Easy for users to directly invoke. 
10The system features an audio-visual alarm when the test result indicates an unqualified oil pump rod. 
11The system throughPLCControl and coordinate the operations of various sorting facilities, mechanical conveyors, and detection systems.
12During normal testing, use single-frequency testing.，The oil rod and probe do not contact each other.

Key Features:

1.Non-contact with workpiece, enhancing probe durability.
2.Continuous testing capability, enhancing efficiency 
3.No probe change required for testing tubes and rods of different diameters; easy operation.
4.Features automatic balancing, enhancing the reliability of online instrument detection
5.Waveform display synchronous tracking for stable defect signal
6.No need for magnetizing and demagnetizing coils; the equipment is simple and reliable.

Instrument Parameters:
1Sorting speed 
   <20s/Piece，No loading or unloading time included. 
2Sorting accuracy:
   Accurately differentiate under the same heat treatment process condition20CrMoAnd35CrMoSteel alloy blend，Available 
   Please specify20CrMoAnd35CrMoTwo states of the material before and after heat treatment，Ensure that there are no defective products among the qualified items after sorting..Material composition has exceptions where there are crossover points. 
3Quality requirements for the tested oil rod:
  （1）Variety of materials to be tested:20CrMoAnd35CrMo 
  （2）Outer diameter and length requirements for oil rods: 
       a.Bushing Outer Diameter:φ16 φ19 φ22 φ25（mm） 
       b.Outer Diameter Precision of Oil Pumping Rod:±1.0%
       c.Rod Length:5.50~15.0m
       d.Bend of oil rod:≤3mm/m，Full Length Bend:≤20mm
       e.Rod body ellipticity:≤2%
       f.Bushing Temperature:≤40℃ 
       g.The surface of the oil rod must be free from severe defects. 
  （3The hardness tolerance of the oil rod meets national standards, and the material composition of the same type must comply with relevant national standards. 

          OK. 
  （4During material sorting by different materials, the sorted materials are in the same heat treatment state and have consistent specifications and dimensions. 
  （5Sorting of sucker rods of the same material in different heat treatment states (processed and unprocessed), specification sizes of the sorted sucker rods 

          Inches are consistent, and material composition complies with national standards. 
 4Main Power Control Cabinet:Long*Wide*High=1100*1170*1170mm(Customizable)
 5Detection Device: Long*Wide*High=1280*500*1120mm(Customizable)
 6Total Equipment Weight:200KGLeft and right 
 7Compressed air pressure range:0.4Mpa-0.8Mpa

Work Environment:

Operating Temperature:-15~55℃

Storage Temperature:-20~60℃   

Relative Humidity: Not exceeding85%

Working Voltage:AC220±10V

Sorting and Inspection Corner:

Sorting and Inspection Corner: