EHS-3X Type Hardness Non-Destructive Automatic Sorting Machine for Bearings

EHS-3XType Bearing Hardness Non-Destructive Online Automatic Sorting Machine

Product Introduction:

    As the tested workpiece passes through a probe uniformly distributed with a magnetic field, a varying magnetic flux is generated within the probe. This varying magnetic field induces a corresponding exciting current in the probe's coil, which is then transmitted through wires to the instrument. After analysis and comparison by the instrument's central circuit, the quality condition of the tested workpiece is visually displayed on the screen. Simultaneously, signals indicating the workpiece's hardness within the qualified range, above the upper limit of the hardness range, and below the lower limit of the hardness range are sent to the automatic sorting mechanism, thereby enabling the automatic sorting of the workpiece's hardness. 

FeatureFeatures:
    1Used for determining the hardness of bearings that meet and do not meet the requirements after heat treatmentNon-destructive online automatic sorting. Bearings with qualified hardness. 

       The bearings with不合格 hardness will be automatically removed by the sorting barrier gate as they are conveyed to the next work station on the conveyor belt.
    2Count separately bearings with qualified hardness and those with unqualified hardness (upper and lower limits).
    3The main control instrument of the separator features a dynamic bar graph display of bearing hardness status. The height of the bars in the graph reflects the hardness of the measured item. 

       The hardness of bearings is highly intuitive. After calibration, it can display the hardness value of the tested bearing.
    4The sorting main control instrument features a set of keys for setting the upper and lower limits of the hardness range, facilitating the operator's use. 

       When the hardness of the tested bearing exceeds the upper limit or falls below the lower limit, the instrument will trigger corresponding light and sound alarms, and 

       Send qualified and unqualified signals to the sorting machine's actuator for sorting.
    5On the control panel of the separator's electrical control box, there is a hardness status indicator light for the measured bearing. The green light indicates that the shaft... 

       Hardness meets specification; red light indicates bearing hardness does not meet specification (exceeds upper limit or falls below lower limit). When the hardness of the bearing 

       Non-compliance triggers simultaneous audio-visual alarm.
    6Separator machine equipped with material blockage alarm (material hopper, discharge port), variable frequency drive fault alarm, and material hopper door not closed in time. 

       Automatic shutdown after alarm and fault alert, automatic startup after fault rectification. Corresponding faults will also be displayed simultaneously. 

       The display shows it.
    7The sorting machine's main control instrument can store10Maximum and minimum flux values for bearings of various specifications and sizes.1Invoice Number 

       2Invoice Number3Package number4Bill of Lading┉10The serial numbers represent different specifications and sizes of the tested bearings, for the convenience of the users. 

       Direct access.
Instrument specifications:
    ·Testing Speed 
      Adjustable according to different bearing specifications, not less than every hour600Piece(s).
    ·Detection Accuracy: 
      Rockwell Hardness:<±1HRC
    ·Equipment Weight:500Kg 
    ·Compressed air pressure range:0.15Mpa-0.8Mpa 
    ·The tested bearing should meet the following requirements: 
      Same material, same specification and size, same surface condition, same heat treatment process
    ·Dimensions of the equipment: 
      Mechanical transmission section: Long×Wide×High=2200×920×1450mm( customizable )
      Main Control Cabinet: Length×Wide×High=560×570×1530mm( customizable )

Work Environment:

    Operating Temperature:-15~55℃

    Storage Temperature:-20~60℃

    Relative Humidity: Not exceeding85%

Working Voltage:AC220±10V

Sorting and Inspection Corner:

Sorting and inspection corner: