ETP-2X Automatic Crack Sorting System

ETP-2XCrackAutomaticSortingSystem

Instrument Introduction:

 This system is specifically designed for the automatic detection of roller defects in bearing manufacturing, and can also be used for non-destructive testing of similar-sized magnetic or non-magnetic metal parts. The system can operate either online or offline, with high sensitivity, good automation, easy operation, and features automatic alarms and separation, making it an essential non-destructive testing equipment for bearing manufacturers. The system utilizes a high-stability eddy current flaw detector, a fixed balanced point probe, and the workpiece automatically spirals forward for 100% non-destructive surface testing.
    This method uses no coupling agents and performs non-contact measurements between the probe and the workpiece, thus avoiding contamination or damage to the workpiece surface. The high-frequency signal generated by the eddy current flaw detector induces eddy currents on the workpiece surface through the detection probe. The high-frequency magnetic field produced by the eddy currents on the workpiece surface then affects the probe's impedance. Once a defect is detected on the workpiece surface, disrupting the original eddy current field, it causes a change in the probe's impedance. The instrument automatically detects defects by measuring the change in probe impedance.
    The instrument features power adjustment, sensitivity adjustment, phase adjustment, and impedance. Balance Adjustment Knob. Capable of accommodating various size inspections, the instrument also features a fluorescent oscilloscope and illuminated display for waveform display and defect echo amplitude indication. The audio alarm function enables automatic alert and monitoring for defects exceeding the standard. The mechanical part uses a vibratory disk feeding mechanism to ensure the workpiece is automatically balanced into the detection area. The double-bar rotating feed mechanism allows the workpiece to rotate autonomously and advance at a certain pitch, achieving the sorting signal for the workpiece and realizing automatic sorting of non-conforming products.

FeaturesFeatures:
  The equipment is compact and suitable for operation on a workbench.
  2. Utilizes balanced-type probe tips for high sensitivity detection.
  3. Utilizes a vibratory disk feeding mechanism, with non-contact detection and high-precision automated gate sorting.
  4. Utilizing phosphor wave tubes and high brightness tubes, the status display is intuitive.

Instrument specifications:
  1.Inspection Objects: Bearings Rollers and Similar Sized Magnetic or Non-Magnetic Metal Parts
  2.Applicable Specifications:φ6mm~φ20mm
  3.Detection Sensitivity:≤0.5mm(As per part length)
  4. Phase Shift Range:0°~360°(Continuous)
  5.Display Method:CRTWaveform DisplayLEDRange Display
  6.Geometric dimensions:1900mm×900mm×1000m(Length)×Wide×High (no Chinese content provided)( customizable )

Work Environment:

    Operating Temperature:-15~55℃

    Storage Temperature:-20~60℃

    Relative Humidity: Not exceeding85%

    Operating Voltage:AC220±10V

Sorting and Inspection Corner:

Sorting and inspection corner: