STY-2 Dual-line 4-channel On-line Hardness and Non-destructive Testing Machine for Detecting Defects

STY-2Dual-line4Online hardness and flaw detection machine for channel inspection

Instrument Introduction: 
     Due to the fact that ferromagnetic materials can induce a certain electrical current value within an alternating magnetic field, our probe emits a uniform magnetic field. For workpieces of the same specification and size but with different hardness and internal surface cracks, the induced current value within the magnetic field is different.STY-2TypeThe dual-line hardness and non-destructive flaw sorting machine measures the size of the current induced in the probe by workpieces of the same specification and size, and compares it with the size of the current induced in the probe by standard samples of the same specification and size. It then displays this as magnetic flux on the computer screen, enabling the differentiation of the hardness and crack quality of the measured workpieces of the same specification and size.。

Feature Highlights:
  (1) Non-destructive testing, which leaves no trace on the workpiece surface after inspection, avoids the need for traditional testing methods that 

         Crack from destructive testing. 
  (2) Wide adaptability to workpiece surface conditions and shapes, generally no special requirements for the surface roughness of the workpiece.
 (3) The instrument employs the principle of electromagnetic induction, using a comparison method between the workpiece being measured and a standard sample to indirectly detect. 

         The quality of the workpiece. 
  (4) Multi-functional Equipment. After the instrument performs hardness testing on the workpiece, it proceeds with a flaw detection. If during the hardness testing, it is discovered that... 

        Current hardness is not up to standard, so no detection for flaw detection is performed at this time. 
 Item being tested is a qualified product (i.e., hardness and flaw detection are both qualified) and an unqualified product (i.e., hardness and...). 

         If any inspection item fails, it is automatically removed by the robotic arm and placed on a separate conveyor track. 
 (Six) The instrument can count products separately after detecting each channel 
 (Seven) The instrument features a history record function, allowing for the inquiry of the time status of products after previous inspections. 
  Section 8: The main control unit of the separator uses a dot diagram to dynamically display the magnetic flux of the measured workpiece. The area where the dot diagram falls corresponds to: 

         Test results, good or bad, are displayed on the computer. 
  (9) The main control instrument of the separator features a function to set the upper and lower limits for hardness and flaw detection, when the dot-shaped graph cursor is placed 

         Which corresponding area issues the respective blanking instructions to the blanking unit. 
 (Ten) The instrument features data analysis capabilities, allowing for analysis of inspected parts, which is displayed as a curve wave form. 

         Here you goObjectiveUnderstood. 
 (11) Instruments are easy to operate. Fast testing speed, double-line production in one hour does not include manual loading and unloading time.800-900 

           Piece$/hour.
 (12) Inspecting the workpieceInspection, catering to the needs of mass production part inspection, and avoiding the defects caused by random sampling. 

           Product outflow. 
 (Thirteen) Different workpieces require only a change of the appropriate probe to meet the inspection needs. 
 Paragraph 14: The surface condition of the tested workpiece is consistent, specifications and dimensions are the same, a certain degree of machining error is permissible, but the error must not exceed: 

           In compliance with relevant standards. 

Instrument Parameters:
   1.Inspection Object: Hardness of various magnetic materials (steel, iron) componentsDefectsSorting.
   2.Incentive Frequency:Multiple options.
   3.Incentive Power:0~100W。
   4.Amplifier Gain:0~60db
   5.Display Type: Rectangular Fluorescent Oscilloscope Tube 
   6.Testing Speed:2500~3000Piece/Hour 
   7.Geometric dimensions:100mm×650mm×900mm(Long×Wide×High (customizable upon actual requirement)
   8.Power Supply:220V±10% 50Hz

Work Environment:

     Operating Temperature:-15~55℃

     Storage Temperature:-20~60℃

     Relative Humidity: Not exceeding85%

     Working Voltage:AC220±10V

Inspection Corner:

Inspection Corner: