High-speed Homogenizing Emulsifier (Vertical, Elevating Type)

High-speed Homogenizing Emulsifiers (Vertical, Lift-Type)

Homogenizing Emulsifier Performance Features

The machine is suitable for liquid-liquid and liquid-solid mixed shearing emulsification.

● Blade structure, suitable for heavier materials that tend to settle.

Claw structure, suitable for lighter suspended materials.

● Application Condition 1: Atmospheric Pressure Operating Environment.

● Application Condition 2: Pressurized or vacuum operating environment.

* Round Hole Stator Head: Suitable for general mixing or coarse grinding, the circular openings on this head provide excellent circulation among all stators, achieving perfect circulation for fluids of higher viscosity.

*Long-hole stator head: The long hole provides a larger area for surface shearing, suitable for rapid crushing of medium solid particles and mixing of medium viscosity liquids. Good circulation and high shearing ability indicate that this head can be applied in emulsification and homogenization scenarios.

* Assembled Stator Heads: The assembled stator with perforated fine mesh screens offers a greater potential for shearing action. The combination stator head can effectively meet strict emulsification requirements or the suspension of fine powders. It is suitable for blending low-viscosity liquids, with the highest shear rate, ideal for making emulsions and for the粉碎 and dissolution of small particles in liquids.

Claw structure: Multi-layered dual interlocking shearing, bidirectional material intake.

Working Principle
Under the drive of the motor, the high-speed rotating rotor draws the material from the bottom of the container into the rotor zone, where it undergoes intense mixing, homogenization, and emulsification. The material is then forced through the precise clearance between the stator and the rotor, and ejected out of the stator holes.
Subject to intense mechanical and hydraulic shearing forces, particles and liquid droplets are crushed and torn apart. Concurrently, new material is drawn into the rotor center, while the expelled material changes direction at the container wall, thereby completing a cycle.

Technical Specifications:
ADRHJ-100 Series (Atmospheric Pressure)

Note: The upper limit of treatment capacity in the table refers to the data measured when the medium is "water."
Data may be subject to change without prior notice; the correct parameters shall be based on the physical item provided.

ADRHJ-200 Series (with Pressure or Vacuum)

*Note: The maximum processing capacity listed in the table is based on the medium being "water."
* Should there be any changes to the data, no separate notification will be provided. The correct parameters are to be verified against the actual physical product supplied.

Jet-flow homogenizing emulsifier features
The high-speed rotating rotor drives the liquid flow, which, under the action of the flow channel, generates a strong downward vertical liquid circulation. The liquid in the container begins to circulate as a whole, achieving macroscopic mixing. On the other hand, the high-speed rotating rotor can produce the necessary shear turbulence for microscopic mixing, and these liquids, after microscopic mixing, are dispersed throughout the container along with the overall liquid flow. All the liquid in the container can be thoroughly emulsified and mixed, which is completely different from the mixing method of traditional mixers. Microscopic mixing can be seen as the smallest particle size of the material mixed in small batches, and it achieves the processing result of emulsification and mixing. Macroscopic mixing can be seen as the overall mixing of the material in the container without dead spots.

Available work heads

ADRHJ400Ⅰ Type槽式乳化混合器Blend, cut, homogenize, dissolve, accelerate reaction

Overall vertical emulsification mixing of liquid flow
The liquid flow will not generate vortices, thus preventing a large amount of air from seeping in.
The container bottom will not produce sediment.
Generate high shear force to reduce particle size and accelerate the reaction.
High-efficiency mixing and emulsification makes the preparation of emulsions easier.

ADRHJ400Ⅱ Type Slotless Mixed Type:Mix, dissolve, suspend, accelerate reaction
Overall vertical emulsification mixing of liquid flow
No vortices will be generated in the fluid flow.
The container bottom will not generate sediment.
No shearing force generated, protecting particle integrity
Low air infiltration rate
High-efficiency blending and emulsification makes the preparation of emulsions easier.

Technical Specifications

ADRHJ400 Series (I & II)

Note: *The maximum processing capacity in the table refers to the data measured when the medium is "water."
* Should there be any changes to the data, no separate notice will be provided. The correct parameters are to be determined by the actual product provided.

Application Scope:

Homogenization equipment for suspensions with a density less than that of liquids. Widely used in emulsification reactions of floating materials.

Emulsifying Machine at the Bottom of the Cauldron Performance Features
Working Principle
Under the drive of the motor, the high-speed rotating rotor draws material from the bottom of the container into the rotor zone, where it undergoes intense mixing. The material is then forced through the precise clearance between the stationary stator and the rotating rotor, and ejected from the stator holes.
Subjected to intense mechanical and hydraulic shearing forces, the particles are torn and crushed. Concurrently, new material is drawn into the center of the rotor, while the discharged material changes direction along the container wall, thereby completing a cycle.

Operating Parameters

Motor directly connected to the drive shaft
Standard flange base, bottom-mounted container
Detachable stator/rotor
Maximum line speed up to 40 m/s
Mechanical Seal (standard with German brand Shanghai Bogemann) design, suitable for vacuum and pressurized conditions.
Operating Temperature: ≤180℃
Maximum processing capacity: 12,000L per batch

Illustration of Flange Connection

Technical Specifications

ADRHJ-300 Series

*Note: The maximum treatment capacity in the table refers to the data measured when the medium is "water."
* Should there be any changes to the data, no separate notice will be provided. The correct parameters are to be determined by the actual physical items provided.

Application Fields
This machine is applied in the decomposition, dissolution, dispersion, shearing, and emulsification processes of industries such as oil, chemical, daily chemical, textile, and food sectors. Its multifunctional features greatly enhance the mixing efficiency over pure mixing principles, offering wide versatility and flexibility.

Reactor Emulsifying Kettle Frame Installation

The emulsifying machine's installation flange corresponds to the reaction emulsifying kettle flange seat, ensuring smooth and safe operation.

Emulsifier Light-duty Frame
Suited for simple operations in multiple open-top containers, capable of independently completing processes such as mixing, emulsifying, homogenizing, and reacting on different containers. During the intervals between batches of material processing, thorough cleaning can be performed. Processing capacity ranges from 30 liters to 1000 liters, with power varying from 1.1 kW to 7.5 kW.
The portable emulsifying machine is capable of operating in various environments, thus enjoying a broad application range. We have made numerous user-friendly adjustments on a traditional basis.
● Swivel casters with brake for enhanced stability and safety of machine operation.
● Hydraulic or pneumatic lifting for flexible height adjustment based on container size and material quantity.
● Roller bearings for smoother machine operation and to avoid potential effects of metal friction on materials.
Bidirectional material suction for more thorough and complete mixing and emulsification.
● Stainless steel frame, corrosion and wear-resistant, enhancing the aesthetic appearance of the machine.

Emulsifying Machine Heavy Duty Frame

Heavy-duty frames offer better stability compared to light-duty frames. Equipped with hydraulic lifting, they are suitable for operation within multiple open-top containers. They can independently complete processes such as mixing, emulsifying, homogenizing, and reactions on different containers. During intervals between batches, thorough cleaning can be performed. Processing capacities range from 1000 liters to 12,000 liters, with power varying from 7.5 kW to 75 kW.