High-shear ultra-high-speed emulsifying machine

Product Brief

The high shear ultra-speed emulsifying machine is a multifunctional device combining shearing machines, grinding machines, emulsifiers, cavitation micro-explosion devices, and more. During ultra-high-speed operation, the vacuum bubbles in the high-pressure jet can produce immense energy upon micro-explosion, breaking down large molecular chains into smaller ones within the droplets; breaking cell walls in wastewater to separate sludge; fully blending and homogenizing various immiscible liquids; and breaking agglomerates to achieve complete dispersion and emulsification, etc. The successful development of this ultra-speed micro-explosion technology represents a significant advancement in dispersion and emulsification technology. This innovative technology has overcome the challenges of immiscible liquid blending,颠覆 traditional polymerization methods, enhanced reaction depth, reduced reaction time, and improved the uniformity, stability, and resistance to denaturation of the polymerization process.

Technical Specifications

Product Principle

The working principle of the high shear ultra-high-speed emulsifying machine is that under the high-speed drive of the motor, the material enters the shearing and crushing working chamber through the feed port. In the narrow channel between the multi-layer rotor and the stator, it undergoes high-speed shearing, high-frequency oscillation, impact extrusion, mixing and homogenization, as well as intense liquid shearing and turbulence several tens of thousands of times per minute. Particularly, an innovative design of an air explosion device is incorporated into the machine structure, utilizing the phenomenon of cavitation bubbles generated by high-speed jet streams. This cavitation bubble generates tremendous energy, promoting the aggregation of different molecules, and the degradation of organic compounds, creating more effective conditions. This breakthrough overcomes the challenge of immiscible liquid fusion, revolutionizing traditional polymerization methods. It enhances reaction depth, reduces reaction time, and improves the uniformity and stability of polymerization.

High-shear ultra-high-speed homogenizing emulsifiers, under the action of high-speed rotating centrifugal force, expel high-pressure jets and intense shock ultrasonic waves from the teeth of the rotor, causing instantaneous formation of large energy void cavities in the liquid, which continuously produce, grow, burst, and collapse. This series of physical and chemical changes plays a reinforcing role, facilitating the full polymerization or decomposition of different molecular substances. This technology, by a physical method, enables thorough mixing of heterogeneous liquids, resolving the challenges of uniformity, stability, and water resistance that could not be fully addressed by the previous chemical methods. Particularly in wastewater treatment, cavitation effects break the cell walls in wastewater, resulting in the explosion of large molecular clusters into smaller liquid molecules, creating more effective conditions for the degradation of organic compounds.

Note: ①The flow range in the table is for water-based parameters. When the processing capacity is high, please add a pump with matching capacity at the outlet for conveyance.

② Pump outlet pressure ≤ 0.2 MPa; it is recommended to install a section of flexible hose or a metal bellows to prevent the pump head from deforming under pressure.

③ The motors listed in the table are standard motors; explosion-proof motors are also available for selection.

④ Adjust the motor power appropriately based on viscosity.

Absolutely no rigid materials are allowed in the working chamber; a filter should be added at the inlet if necessary.

⑥ Available for insulated cooling sleeves.

Note: The user provides parameters related to material characteristics, or brings materials to the production base for on-site testing. The manufacturer selects the internal structure of the grinding disk based on the medium characteristics.

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