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Shoufeng Visual Measurement System VMS-5040 Automatic Image Measurement Instrument
The Automatic Image Cytometer Vision Measurement Instrument is a non-contact modern optical measurement device with artificial intelligence capabilities. It uses CCD (Charge-Coupled Device) or CMOS (Complementary Metal-Oxide-Semiconductor) sensors to capture images, featuring high precision, efficiency, automation, and stability. It is widely applied in various fields. Below are the main application areas and specific scenarios of the Automatic Image Cytometer:
Mechanical Manufacturing: Full-automatic image measuring instruments are used for the measurement of parameters such as dimensions, shapes, and positions of mechanical parts, ensuring the processing and assembly accuracy of the components.
Electronic Manufacturing: In the field of electronic manufacturing, fully automatic imaging systems are used to measure parameters such as size, shape, and position of electronic components, ensuring the quality and performance of electronic products.
Mold Manufacturing: Molds are commonly used tools in the manufacturing industry, demanding high precision and dimensions. An automatic image scanner can quickly capture the surface images of molds, calculate the coordinate values of each point through software, and thus obtain the size and shape parameters of the mold, ensuring that the produced molds meet design requirements.
Automotive Parts Manufacturing: High-precision processing and assembly are essential for automotive parts. Automatic image measuring instruments can be used to measure parameters such as dimensions, shapes, and positions of components like engines, gearboxes, and chassis, ensuring the quality and assembly accuracy of automotive parts.
Aerospace: In the aerospace sector, fully automatic image instruments are used to measure parameters such as dimensions, shapes, and positions of components like aircraft and spacecraft, ensuring the precision and safety of aerospace equipment manufacturing.
PCB Board Inspection: Fully automatic imaging systems can be used to measure the width, spacing, and hole diameter of PCB traces, as well as inspect the quality and soldering of the PCB board.
Semiconductor Device Inspection: Fully automatic imaging systems are used to measure parameters such as size, shape, and thickness of semiconductor chips and wafers, ensuring the manufacturing accuracy of semiconductor devices.
Instrument Testing: Fully automatic imaging systems are used to inspect the dimensions, shapes, and surface quality of instruments, ensuring their quality and safety.
Implant Testing: Fully automatic imaging systems are used to measure implant dimensions, shapes, surface roughness, and other parameters, ensuring the compatibility and biocompatibility of the implants.
Additionally, the fully automatic image measuring instrument can be used in fields such as rubber, plastic, watches, and metrological testing, to achieve precise measurements of surface dimensions, contours, angles, positions, and form and position tolerances for various complex components.
High-Precision Measurement: The fully automatic imaging system utilizes advanced machine vision and artificial intelligence technologies to achieve precise measurements and automatic focusing.
Efficiency Measurement: The fully automatic imaging instrument features automatic measurement, CNC positioning automatic measurement, and automatic learning batch measurement capabilities, which can exponentially increase the efficiency of batch part measurement, meeting the needs for industrial sampling and large-scale inspection.
Good Stability: The fully automatic imaging instrument boasts stable performance and excellent repeatability, ensuring the accuracy and reliability of measurement results.
In summary, the fully automatic imaging instrument holds broad application prospects and measurement advantages in various fields. It not only enhances measurement accuracy and efficiency but also reduces costs and improves product quality.
IV. Specifications and Parameters
Instrument Specifications Technical Specifications | VMS-5040 | ||
Measurement Range | X(mm) | 500 | |
Y(mm) | 400 | ||
Z(mm) | 200 | ||
Workbench | Metal Countertop Dimensions (mm) | 660ⅹ560 | |
Glass Top Size (mm) | 529ⅹ429 | ||
Instrument Weight (kg) | 480 | ||
Dimensions Dimensions: (Length x Width x Height) (mm) | 1060ⅹ760ⅹ960 | ||
Instrument Precision | Measurement Accuracy | X, Y axis ≤ (3 + L/200) μm; Z axis ≤ (5 + L/50) μm | |
Repeatability accuracy | ≤（2+L/200）μm | ||
X, Y Forward and Reverse Segment Accuracy | ≤（3+L/200）μm | ||
X, Y, Z Grating Resolution | 0.0005mm | ||
Imaging System | Zoom Objective Magnification | 0.7～4.5X | |
Total Video Magnification Ratio | 30X～180X | ||
Object's Field of View | 7-1mm | ||
Measurement Software | |||
Software Features: 2D, 2.5D Element Measurements: Points, Lines, Circles, Arcs, Ellipses, Distances, Angles, Rectangles, O-Rings, Grooves, Open Cloud Lines, Closed Cloud Lines, Concentricity, Depth, Parallelism, Symmetry, Perpendicularity, Height, Plane Distance, Inclination. 3D Element Measurement: Cylinders, Cones, Spheres, etc. Combination Element Measurements: Distance between two points, distance between two lines, distance from point to line, distance from point to circle, distance from line to circle, distance between circle centers, intersection point of two lines, combined angle, angle bisector, midpoint of two lines, circle formed by three points, tangent point of line and circle. | |||
Power Supply | 110V (AC) ~ 220V (AC), 50Hz, Total Power: 1000W | ||
Application Environment | Temperature: 20±5°C Humidity: 45%-65% | ||
V. Instrument Advantages and Features:
Imaging System | CCD Camera | Color HD 1/2" Camera (Suntac, Japan) |
Optical Lenses | Multi-layer Optical Coating 0.7-4.5X HD Zoom Lens (Shining Star) | |
Advantages and Features: The imaging system features a high-resolution color CCD, offering excellent imaging quality, clear and realistic images, and rich colors. Optical lenses are made with imported high-quality optical components, featuring multi-layer optical coatings, oil and corrosion resistance, minimal optical attenuation, and retain brightness and clarity with long-term use. | ||
Light Source System | Surface finish | Smart Programmable Five-Ring Eight-Zone Light Source (Imported from USA: GREE LED Chips) |
Contour lighting | Smart-controlled LED parallel light source | |
Key Features: Imported LED ring cold light source with five rings and eight zones design, with infinite adjustment, delicate and soft light, and bright and clear surface imaging. Clear imaging, distinct edges, especially accurate for measuring cylindrical and arc-shaped workpieces. | ||
Transmission System | Guide Rails (XY Axis) | Crossed Guide Rails (Anti-Slippage Type) (Brand: LB) |
Guide Rails (Z-axis) | 25 linear guide rail, dual rail with four sliders (Brand: Taiwan TBI) | |
screw thread | 20 Grade Grinding Ball Screw (Brand: Taiwan TBI) | |
Transmission Structure (XY-axis) | The design incorporates an integral planar structure, with the transmission structure and guide rail mounted on a single platform, installed horizontally in the positive direction (without joints or lateral fixation). | |
Transmission Structure (Z-axis) | Utilizing a central drive structure, the screw is positioned between the two guide rails, driving four sliders to move up and down. | |
Controller | CNC Full-Closed Loop Controller (4 Axes) | |
Servo Motor | XY utilizes a high inertia full-closed-loop servo motor, while the Z-axis employs a high inertia clamping servo motor (Brand: Nidec, Japan). Motor Driver: Smart Adaptive | |
Installation Structure | XYZ features: Bi-directional fixed method with BK ends + BK ends, with double angular contact ball bearings built into the BK fixed seat. | |
Advantages: High wear resistance, high precision, fast speed, stable and long-lasting precision, high stability. | ||
Grating Scale | Grating resolution 0.001mm (VMS) | |
Damping System | Vibration-absorbing foot | OD 120mm, Thickness: 40mm, Quantity: 4 pcs |
Total Load Capacity | 6 tons | |
Advantages: The shock absorber configuration allows the instrument to achieve higher precision, speed, and stability in environments with vibrations or during high-speed operation. | ||
Glass Table Top | Flatness | ≤0.02mm |
Key Features: Optical flat glass, micro-float glass process manufactured, precision ground, with high flatness and light transmittance. | ||
Workbench | Material | High-tensile cast iron |
Structure | 3-layer full size | |
Process | Natural aging, processed in chronological order by the hour | |
Assembled | Nikon Optical Collimator Alignment Accuracy | |
Key Features: Three-layer workbench design, high-strength cast iron material, processed with special technology to achieve strong hardness and stability internally and externally. Long natural aging process eliminates internal stress variations in the workbench, ensuring stable physical properties. | ||
Base Pillar | Materials | Jinan Qing Natural Granite Material for the Body |
Accuracy | 00 Grade | |
Advantages: The base and column are made of high-precision natural granite, with 00-grade grinding treatment, ensuring stable physical properties, no internal stress changes, and identical temperature characteristics and expansion coefficients for the three axes. This guarantees the long-term accuracy, reliability, and stability of the instrument. | ||
Section 6: Instrumentation Configuration
VMS Series: | ||||
Project | Serial Number | Part Number | Technical specifications and performance | Brand |
Imaging System | 1 | CCD Camera | Colorful 1/3" High-definition Camera | Japan Sintec |
2 | Optical Lens | Multilayer Optical Coating 0.7-4.5X High-definition Zoom Lens | RexStar | |
Light Source System | 3 | Surface finish | Wuwan Bay Area | GREE LED beads in the USA |
4 | Contour lighting | Co-incident Light | ||
Transmitted Action Available Unified | 5 | Controller | Four-axis full-closed-loop | VMS |
6 | Servo Motor | High-precision full-closed-loop servo motor | Nidec of Japan | |
7 | Driver | Smart self-diagnostic driver | ||
8 | Linear Guide Rails | Grind P-grade | 中国台湾TBI | |
9 | Ball screw | Grind C3 Grade | 中国台湾TBI | |
10 | Motor Mount | Integral C3 grade angular contact ball bearing | Japan NTN | |
11 | Bracket | Integrated C3 Grade | VMS | |
12 | Nut seat | Grinding Grade Steel | ||
13 | Joystick | 3-axis | ||
14 | Limit switch | WC5 | Bontos | |
Grating Scale | 15 | Grating Scale | Resolution: 0.001mm | VMS |
Glass | 16 | Glass | 529*429mm | |
Workbench | 17 | Materials | High-strength cast iron | |
18 | Structure | 3-layer full size | ||
Base Column | 19 | Base | 00 Grade Natural Granite | Jinan Qing |
20 | Pole | 00 Grade Natural Granite | ||
Dampening | 21 | Damping | High-stability double-layer shock-absorbing platform | VMS |
Computer | 22 | Computer | Intel i3 processor, 512GB SSD | Dell |
Monitor | 23 | Monitor | 24-inch monitor | |
Shoufeng Visual Measurement System VMS-5040 Automatic Image Measurement Instrument
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