Product Model: HT-LCF4020G
Installation, training, after-sales
1. Quality and Inspection & Acceptance
Strictly inspect and accept in accordance with internationally recognized standards and the corporate standards of Shanghai HanTing Laser Technology Co., Ltd. The corporate standards of Shanghai HanTing Laser Technology Co., Ltd. establish detailed criteria for work environment and conditions during production, basic technical requirements, cooling requirements, laser radiation safety, electrical safety, testing methods, inspection and acceptance, as well as packaging and transportation.
Shanghai HanTing Laser Technology Co., Ltd. has passed the ISO9001 international quality management system certification, establishing a quality assurance system for the design, production, and services of laser processing equipment across large, medium, and small power ranges.
2. Services
(1) Training and Installation
Training: Following the pre-acceptance by Party B, on the site of Party B, Party B will provide free training to 2-3 technical operators and maintenance personnel from Party A. The training will cover:
Basic Laser Safety Precautions
Basic Principles of Lasers and the Structure of Laser Welding Machines
Laser Cutting Operation Skills
Equipment Operation and Precautions
Daily equipment maintenance, laser alignment, and spare parts replacement skills
The training duration is approximately 5 days.
Installation and Commissioning: After the equipment arrives at the buyer's site, the seller is responsible for the installation, commissioning, and handover of the equipment under the assistance of the buyer. The seller will bring necessary tools and debugging equipment, and also provide retraining for the buyer's operation and maintenance personnel.
(2) Equipment Acceptance
Upon contract signing, Party B shall strictly design and manufacture the equipment according to the technical specifications in the contract. After the production and manufacturing of the equipment are completed, Party A will conduct pre-inspection of the equipment at Party B's location based on the technical specifications. Once the equipment is installed and debugged at Party A's site, both parties will inspect the feasibility, stability, and reliability of the equipment against the pre-inspection standards.
(3) After-Sales Service
HanTing Laser provides a 2-year warranty and lifetime maintenance for the products purchased by Party A. During the warranty period, if the equipment malfunctions or parts are damaged (excluding human factors and force majeure), Party B is responsible for repairing them free of charge. The replacement parts required will be provided by Party B free of charge (except for consumables). After the warranty period, labor fees will be charged based on the actual cost of repair.
HanTing Laser conducts several follow-ups with all users annually and provides technical support services at any time. Party B is responsible for supplying the relevant spare parts to Party A on a long-term basis.
After-sales service response time: 8 hours, upon receiving the customer's repair call, the after-sales engineer will provide a clear response or arrive at the equipment site within 24 hours.
(4) Standards for manufacturing, inspection, and acceptance of goods
Our company manufactures, inspects, and receives products in accordance with corporate standards, which reference the following national standards:
GB10320 Laser Equipment and Facilities Electrical Safety
GB7247: Radiation Safety, Equipment Classification, Requirements, and User Guidelines for Laser Products
GB2421 - Basic Environmental Test Procedures for Electronic Products
GB/TB360 Laser Power Energy Test Instrument Specification
GB/T 13740 Laser Radiation Divergence Angle Testing Method
GB/T 13741 Laser Radiation Beam Diameter Testing Method
GB/T 15490 - General Specification for Solid-state Lasers
GB/T 13862-92 Laser Radiation Power Test Method
GB2828-2829-87 Batch Periodic Inspection Counting Sampling Procedures and Sampling Tables
Warranty, Delivery Measures
Quality Assurance Measures
Our company strictly manages according to the internationally recognized ISO9001 quality system. To ensure product quality and prevent substandard products from entering the next production stage, we implement inspections from raw material entry to the finished product's dispatch. This includes incoming inspections, process inspections, and final inspections. By effectively controlling the production process, we aim to achieve effective quality control, ensuring all products leaving the factory are of high quality.
(2) Measures to Ensure Delivery Timelines
HanTing Laser has obtained the ISO9001 quality system certification, and its production and operation strictly adhere to the ISO9001 quality system. The entire process from contract signing to customer use is strictly controlled, with all contracts subject to review. Therefore, this system ensures that the supplier delivers products on time, with quality and quantity guaranteed.
Packaging and Transportation: Party B complies with domestic railway or road transportation packaging standards for packaging. The product is packaged in sturdy wooden boxes, suitable for long-distance truck or train transportation, with moisture-proof, rust-proof, shockproof, and anti-abrasive protection, and is ideal for whole-piece hoisting.
Main Configuration List
Lever-type mechanical structure
The bed is made of welded molding, featuring a heavier net weight which significantly enhances the stability of the machine tool, reduces bed vibration, and delivers excellent metal cutting results.
2. Multiple times of aging treatment ensures the bed frame maintains its shape for 20 years.
3. Individual platform processing width: 3000mm x 1500mm.
Ruike 1000W Fiber Laser
Ruike, a global fiber laser manufacturer. A world-renowned brand of fiber lasers. Modular and redundant design; compact size, light weight, easy to move; easy to integrate; high power, excellent beam quality; low energy consumption; good stability; suitable for various applications; simple operation; no parts required, maintenance-free.
Swiss Raytools Laser Cutting Head
Professional laser head transmission system (linear guide, screw lifting, sensor head), the laser head automatically senses the distance to the metal surface being cut and transmits the data to the drive controller; the tracking laser head maintains a constant distance from the cutting plate surface, preventing a decrease in cutting accuracy due to uneven metal surfaces and avoiding damage to nozzles and other components.
Extra-large worktop surface
Interchangeable platform that reduces loading and unloading times as well as platform exchange time, enhancing machine efficiency and utilization. Unique sharp-toothed blade design is highly suitable for metal sheet cutting, and is equipped with positioning rulers and pneumatic feeding accessories for easier and quicker feeding and picking operations.
Yaskawa servo drives from Japan
1. Utilizing Japanese Yaskawa servo motors with closed-loop control, ensuring precise positioning and dynamic acceleration response. This results in a smooth, reliable, and maintenance-free automatic positioning mechanism.
2. High-power motor drive for X, Y, Z axes; acceleration up to 1.2G.
Taiwan Gear Rack YYC
High-quality transmission system with fast speed, high precision, and strong reliability for long-term stable operation.
Taiwan Gear Rack YYC
High-quality transmission system with fast speed, high precision, and strong reliability for long-term stable operation.
Taiwan Linear Square Rail HIWIN
Higher speed, lower noise volume, ensuring high accuracy and long service life.
Laser Cutting System Software, compatible with all AutoCAD and drawing software
Professional cutting software supports cutting paths in DXF, PLT, and other graphic formats. It allows setting cutting parameters on different layers, combining lines to ensure automatic addition of joint nodes. It can immediately optimize the completed graphic design to enhance productivity. This specialized cutting software, by utilizing compensation features, can achieve different cutting precision levels.
| 2.1 | Fiber Laser | 1000W LaserEmitter | 1 set | Ruike |
| 2.2 | Laser Cutting Head | Laser Head | 1 set | Raytools |
| 2.3 | Machine Tool Main Unit | Bed Frame | 1 unit | HT3015 |
| Gear rack | 3 sets | Taiwan YYC | ||
| Guide Rails | 4 sets | Taiwan HIWIN | ||
| Pneumatic Components | Several | Japan | ||
| Electrical Components | Several | Omron from Japan / Schneider from France | ||
| Servo Motor | 4 sets | Yaskawa, Japan | ||
| Gearbox | 3 sets | Nippon Shinyo / French Modolli | ||
| 2.4 | Numerical Control and Software | Laser Cutting Machine System | 1 set | Laser Cutting System |
| 2.5 | WiFi wireless control | Remote Fault Detection | 1 set | HT |
Model and Working Width
| Product Model | HT-3015-Z (1000W) |
| Processing Width | 3000mm*1500mm |
| Synthetic speed | 140m/min |
| Cutting Speed | 70m/min |
| Acceleration | 1.3G |
| Output Power | 1000W |
| Laser Wavelength | 1070nm |
| Positioning Accuracy | ±0.03mm |
| Repeatability positioning accuracy | ±0.02mm |
| Input Power | 380V/50Hz/60A |
Description of Processing Capacity
| Materials | Thickness | Auxiliary Gas |
| Carbon Steel | ≤10mm | Oxygen |
| Stainless Steel | ≤5mm | Nitrogen |
| The above data represents the processing thickness for ensuring effectiveness, not the data for limit cutting. | ||
Partial process parameters
| Material | Thickness (MM) | Gas | Cutting Speed |
| Stainless Steel | 0.5 | Nitrogen | 24m/min |
| 1 | Nitrogen | 21m/min | |
| 2 | Nitrogen | 5m/min | |
| 3 | Nitrogen | 2.5m/min | |
| 4 | Nitrogen | 1.5m/min | |
| 5 | Nitrogen | 0.6m/min | |
| Carbon Steel | 1 | Oxygen | 16m/min |
| 2 | Oxygen | 6m/min | |
| 3 | Oxygen | 4m/min | |
| 4 | Oxygen | 2.7m/min | |
| 5 | Oxygen | 1.8m/min | |
| 6 | Oxygen | 1.4m/min | |
| 7 | Oxygen | 1.0m/min | |
| 8 | Oxygen | 0.8m/min | |
| 9 | Oxygen | 0.6m/min | |
| 10 | Oxygen | 0.5m/min | |
Laser Cutting Consumption and Costs
(1) Consumables Cost (per hour)
① Protective lens: Approximately 2 lenses per month, each costing 50 yuan, totaling 400 hours of work time. The consumption per hour is: 50 ÷ 400 = 0.13 yuan/hour.
② Ceramic Ring: Approximately 1 per year, each costing 300 RMB, totaling 7200 hours of working time, with a consumption rate of: 300 ÷ 4000 = 0.08 RMB/hour
③ Cutting nozzle: Approximately 2 pieces per month, each costing 50 yuan, with a total of 400 working hours, the hourly consumption is: 50 ÷ 400 = 0.13 yuan/hour
(These figures are for reference only; specific consumption may vary slightly depending on individual user circumstances.)
(2) Oxygen Cutting Cost (per hour)
| Electricity consumption costs | Auxiliary Oxygen Consumption Cost | Consumables expenses | Total (RMB) |
| $8 | 10 RMB | 0.50 Yuan | 18.5 |
(3) Nitrogen Cutting Cost (per hour)
| Electricity consumption costs | Auxiliary Nitrogen Consumption Cost (Liquid Nitrogen) | Consumables expenses | Total (RMB) |
| $8 | $15 | 0.50 Yuan | 23.5 |
(4) Air Cutting Costs (per hour)
| Electricity consumption costs | Auxiliary Air Consumption Costs | Consumables cost | Total (Yuan) |
| $8 | $7 | 5 cents | 15.5 |
Industrial environmental requirements
| Category | Description of the Situation |
| Total Equipment Weight | Approximately 5,000 kg |
| Electricity Usage Meter | 30KVA |
| Gas Consumption Chart | Compressed air consumption: 1 m³/h; cutting gas consumption as per cost analysis table |
| Equipment for the site Environmental requirements | 1. Power Supply Capacity:30KVA II. Power Requirements:Three-phase AC 380V, Frequency: 50Hz 1. Three-phase voltage stability ≤ ±5%, three-phase power imbalance ≤ 2.5% 2. The power supply uses a three-phase five-wire system with a grounding resistance ≤ 4Ω. 3. Specifications for switches, wire cross-sections, and connection methods for equipment such as machine tools, lasers, chillers, and air compressors are detailed in the machine power supply configuration diagram. Note: ① The power voltage must not have sudden spikes or frequent power outages. ② If the ground resistance cannot be guaranteed to be ≤4Ω, it is necessary to repeat grounding. The method is to purchase 3 standard copper-plated steel core rods (copper thickness of 0.25mm) with a diameter of about Ф18mm, each 1M long, and bury them underground to a depth of approximately 2.5M. Section 3: Compressed Air Requirements: Gas Supply Capacity: 1.5 m³/min Gas Pressure: 1.2～2.0 MPa Dew point temperature not exceeding 5℃ Oil content ≤ 0.01 ppm Solid particle ≤ 0.02 μm IV. Installation Site Ground Requirements:The ground is level and clean, and the foundation is constructed according to the specifications on the foundation plan; as shown in the attached drawings of the contract. V. Requirements for Machine Installation Site Environment: 1. Temperature Requirements: Machine tools can be placed in an environment with temperatures ranging from -10℃ to 40℃; laser devices must be kept in an environment with temperatures between 18℃ and 25℃; if not, they must be in a separate room equipped with air conditioning. 2. Humidity Requirement: ≤70% (only for laser) 3. Dust Level Requirement: ≤1mg/m³; add exhaust fan for dust extraction. Section 6: Installation Environment Requirements for Chillers, Air Compressors, and Freeze-Dryers: 1. Refrigerant dryers and air compressors can be placed outdoors, with the surrounding environment being dry, low in dust, and protected from rain. Additionally, the water pipe connecting the chiller to the laser must not exceed 10 meters in length. 2. If chillers, air compressors, and freeze-dryers are placed indoors, they must be ensured to be low in dust and well-ventilated; the hot air generated by chillers must be exhausted to the outside. Section 7: Cutting Gas Requirements:The purity of the gas used for cutting is referenced by the following gas purity levels. Customers can select the gas purity based on the actual cutting effect. Section 8: Cooling Water Requirements: 1. Must use deionized or distilled water; if not available, bottled pure water can be used as an alternative, but mineral water is not allowed as it may affect the lifespan of the laser. 2. In areas prone to freezing during winter, the cold water unit must be placed in an environment above 0°C. Section 9: Laser Installation Requirements 1. The laser should have an inclination angle less than 5° during installation and hoisting. 2. Surrounding space requirements for the laser: At least 1.5 meters of space around the laser, with a clearance of up to 1 meter from the ceiling. 3. Working Environment Temperature and Humidity: The working environment temperature is 25℃ ± 2℃, with minimal temperature fluctuations; the humidity is less than 75%, preventing condensation. Recommendation: If the client's environment is poor, the laser must be in a separate room with air conditioning. 4. Flooring Foundation Requirements: Floor Load: For floors with a load exceeding 1500kg, the floor must be level and properly leveled, with an unevenness less than 6mm. 5. No equipment with excessive vibration should be near the laser, meaning the laser cannot be installed on a vibrating surface. 6. Power Requirements: Customer grid power supply requirements: 380±10%, 50Hz, three-phase, neutral to ground; Voltage stabilizer output: 380±2%, 50Hz, three-phase, neutral to ground, 50KVA |
