Product Model: HT-LCF4020G
Installation, training, after-sales
1. Quality and Inspection Acceptance
Strictly inspected according to both internationally recognized standards and the company standards of Shanghai HanTing Laser Technology Co., Ltd. Shanghai HanTing Laser Technology Co., Ltd. has established detailed standards for various aspects, including working environment and conditions during production, basic technical requirements, cooling needs, laser radiation safety, electrical safety, testing methods, inspection and acceptance, as well as packaging and transportation.
Shanghai HanTing Laser Technology Co., Ltd. has passed the ISO9001 International Quality Management System Certification, establishing a quality assurance system for the design, production, and services of laser processing equipment across various power levels.
2. Services
(1) Training and Installation
Training: After the pre-inspection by Party B is completed, Party B will provide free training to 2-3 technical operators and maintenance personnel of Party A at Party B's location, covering the following content:
Laser Safety Precautions Basics
Basic principles of lasers and the structure of laser welding machines
Laser Cutting Operation Skills
Equipment Operation and Precautions
Equipment daily maintenance, laser alignment, and spare parts replacement operation skills
The training duration is approximately 5 days.
Installation and Commissioning: Upon arrival at the client's site, Party B is responsible for the installation, commissioning, and handover of the equipment with the assistance of Party A. Party B brings necessary tools and debugging equipment, and also provides retraining for the client's operation and maintenance personnel.
(2) Equipment Acceptance
Upon contract signing, Party B will design and manufacture the equipment strictly in accordance with the technical specification clauses. Once the production and manufacturing of the equipment are completed, Party A will conduct pre-inspection of the equipment at Party B's location based on all technical specifications. After the equipment is installed and debugged at Party A's site, both parties will inspect the feasibility, stability, and reliability of the equipment against the pre-inspection standards.
(3) After-Sales Service
HanTing Laser provides a 2-year warranty and lifetime maintenance for the products purchased by Party A. During the warranty period, if the equipment malfunctions or parts are damaged (excluding human factors and force majeure), Party B will repair them free of charge. The replacement parts required will be provided by Party B free of charge (except for consumables). After the warranty period, labor costs will be charged based on the actual repair costs.
HanTing Laser conducts several follow-ups with all users each year and provides technical support services at any time. Party B is responsible for long-term supply of relevant spare parts to Party A.
After-sales service response time: 8 hours. Upon receiving the customer's repair call, the after-sales engineer will provide a clear response or arrive at the equipment site within 24 hours.
(4) Standards for manufacturing, inspection, and acceptance of goods
Our company manufactures, inspects, and accepts products in accordance with our corporate standards, which refer to the following national standards:
GB10320 Laser Equipment and Facilities Electrical Safety
GB7247: Radiation Safety of Laser Products, Equipment Classification, Requirements, and User Guidelines
GB2421: Basic Environmental Test Procedures for Electronic Products
GB/TB360 Laser Power Energy Test Instrument Specification
GB/T 13740 Laser Radiation Divergence Angle Testing Method
GB/T 13741 Laser Radiation Beam Diameter Test Method
GB/T15490 Total Specification for Solid Laser Devices
GB/T 13862-92 Laser Radiation Power Test Method
GB2828-2829-87 Batch Periodic Inspection Sampling Procedures and Sampling Tables
Warranty, Delivery Measures
Quality Assurance Measures
Our company strictly adheres to the internationally recognized ISO9001 quality management system. To ensure product quality and prevent substandard products from entering the next production stage, we conduct incoming material inspections, process inspections, and quality checks from the initial raw material storage to the final product dispatch. By effectively controlling the production process, we aim to achieve effective quality control, ensuring that all products leaving the factory are of high quality and meet the required standards.
(2) Measures to ensure delivery schedules
HanTing Laser has passed the ISO9001 quality system certification, and its production and operation strictly adhere to the ISO9001 quality system. The entire process from contract signing to customer usage is strictly controlled, with all contracts subject to review. Therefore, this system ensures that the supplier delivers products on time, with quality and quantity guaranteed.
Packaging and Transportation: The Party B complies with domestic railway or road transportation packaging standards. The goods are packaged in sturdy wooden boxes, suitable for long-distance truck or train transportation, with moisture-proof, rust-proof, shock-proof, and rough handling prevention, and is ideal for whole-piece lifting.
Key Configuration List
Gantry-type mechanical structure
The bed is made of welded molding, with a heavier net weight, significantly enhancing the machine tool's stability, reducing bed vibration, and delivering excellent metal cutting results.
2. Multiple times of aging treatment ensures the bed frame maintains its shape for 20 years without deformation.
3. Single platform processing width: 3000mm x 1500mm.
Ruike 1000W Fiber Laser
Ruike, a global fiber laser manufacturer. Renowned brand of fiber laser systems. Modular and redundant design; compact size, lightweight, easy to move; easy to integrate; high power, beam quality; low energy consumption; excellent stability; suitable for applications in various fields; simple operation; no accessory requirements, maintenance-free.
Swiss Raytools Laser Cutting Head
Professional laser head transmission system (linear guide, screw lifting, sensor head), the laser head automatically senses the distance to the cut metal surface through automatic sensors and transmits the data to the drive controller; the distance between the tracking laser head and the cut plate surface can be automatically maintained at a constant, avoiding reduced cutting accuracy due to uneven metal surfaces and preventing damage to nozzles and other components.
Extra-large work surface
Interchangeable platform that reduces loading and unloading time as well as platform exchange time, enhancing machine efficiency and utilization. Unique sharp-toothed blade design is highly suitable for metal sheet cutting, and is equipped with positioning rulers and pneumatic feeding auxiliary devices, making loading and unloading operations more convenient and quick.
Yaskawa servo drives from Japan
1. Utilizing Japanese Yaskawa servo motors with closed-loop control, ensuring precise positioning and dynamic acceleration response. This results in a smooth, reliable, and maintenance-free automatic positioning mechanism.
2. High-power motor drive for X, Y, Z axes; acceleration up to 1.2G.
Taiwan Gear Rack YYC
High-quality transmission system with fast speed, high precision, and strong reliability for long-term stable operation.
Taiwan Gear Rack YYC
High-quality transmission system with fast speed, high precision, and strong reliability for long-term stable operation.
Taiwan Linear Square Rail HIWIN
Higher speed, lower noise volume, ensuring high accuracy and long service life.
Laser Cutting System Software, compatible with all AutoCAD and drawing software
Professional cutting software supports cutting paths in DXF, PLT, and other graphic formats, allowing for the setting of cutting parameters on different layers and ensuring automatic addition of joint nodes with the circuit. It can immediately optimize the finished graphic design to enhance productivity. This specialized cutting software can achieve different cutting precision levels through the use of compensation features.
| 2.1 | Fiber Laser | 1000W Laser Device | 1 set | RuiKe |
| 2.2 | Laser Cutting Head | Laser Head | 1 set | Raytools |
| 2.3 | Machine Tool Main Unit | Bed Frame | 1 unit | HT3015 |
| Gear rack | 3 sets | Taiwan YYC | ||
| Guide rail | 4 sets | Taiwan HIWIN | ||
| Pneumatic Components | Several | Japan | ||
| Electrical Components | Several | Omron (Japan) / Schneider (France) | ||
| Servo Motor | 4 sets | Yaskawa, Japan | ||
| Gearbox | 3 sets | Japan Shinpo / France Molière | ||
| 2.4 | Numerical Control and Software | Laser Cutting Machine System | 1 set | Laser Cutting System |
| 2.5 | Wi-Fi Wireless Control | Remote Fault Detection | 1 set | HT |
Model and Working Width
| Product Model | HT-3015-Z (1000W) |
| Processing Width | 3000mm*1500mm |
| Synthetic speed | 140m/min |
| Cutting speed | 70m/min |
| Acceleration | 1.3G |
| Output Power | 1000W |
| Laser Wavelength | 1070nm |
| Positioning Accuracy | ±0.03mm |
| Repeatability positioning accuracy | ±0.02mm |
| Input Power | 380V/50Hz/60A |
Processing Capabilities Description
| Materials | Thickness | Auxiliary Gas |
| Carbon Steel | ≤10mm | Oxygen |
| Stainless Steel | ≤5mm | Nitrogen |
| The above data represents the processing thickness for ensuring effectiveness, not the data for extreme cutting. | ||
Partial process parameters
| Materials | Thickness (MM) | Gas | Cutting Speed |
| Stainless Steel | 0.5 | Nitrogen | 24m/min |
| 1 | Nitrogen | 21m/min | |
| 2 | Nitrogen | 5m/min | |
| 3 | Nitrogen | 2.5m/min | |
| 4 | Nitrogen | 1.5m/min | |
| 5 | Nitrogen | 0.6m/min | |
| Carbon Steel | 1 | Oxygen | 16m/min |
| 2 | Oxygen | 6m/min | |
| 3 | Oxygen | 4m/min | |
| 4 | Oxygen | 2.7m/min | |
| 5 | Oxygen | 1.8m/min | |
| 6 | Oxygen | 1.4m/min | |
| 7 | Oxygen | 1.0m/min | |
| 8 | Oxygen | 0.8m/min | |
| 9 | Oxygen | 0.6m/min | |
| 10 | Oxygen | 0.5m/min | |
Laser Cutting Consumption and Costs
(1) Consumables Cost (per hour)
① Protective lenses: Approximately 2 lenses per month, each at 50 yuan, totaling 400 hours of working time, with a consumption rate of: 50 ÷ 400 = 0.13 yuan/hour
② Ceramic Ring: Approximately 1 per year, each costing 300 RMB, totaling 7200 hours of working time, with a consumption rate of: 300 ÷ 4000 = 0.08 RMB/hour
③ Cutting Nozzle: Approximately 2 pieces per month, each priced at 50 yuan, totaling 400 working hours. Consumption per hour: 50 ÷ 400 = 0.13 yuan/hour
(These figures are for reference only; specific consumption may vary slightly depending on individual user circumstances.)
(2) Oxygen Cutting Cost (per hour)
| Electricity consumption costs | Auxiliary Oxygen Consumption Charge | Consumables expenses | Total (RMB) |
| $8 | 10 RMB | 0.50 yuan | 18.5 |
(3) Nitrogen Cutting Costs (per hour)
| Electricity consumption charges | Auxiliary Nitrogen Consumption Cost (Liquid Nitrogen) | Consumables expenses | Total (RMB) |
| $8 | $15 | $0.50 | 23.5 |
(4) Air Cutting Costs (per hour)
| Electricity consumption costs | Auxiliary air consumption charge | Consumables expenses | Total (RMB) |
| $8 | $7 | $0.50 | 15.5 |
Industrial environmental requirements
| Category | Description of the Situation |
| Total Equipment Weight | Approximately 5,000 kg |
| Electricity Usage Meter | 30KVA |
| Gas Consumption Chart | Compressed air consumption: 1 m³/h; cutting gas consumption as per cost analysis table |
| Equipment for the site Environmental requirements | 1. Power Supply Capacity:30KVA II. Power Requirements:Three-phase AC 380V, Frequency: 50Hz 1. Three-phase voltage stability ≤ ±5%, three-phase power imbalance ≤ 2.5% 2. The power supply uses a three-phase five-wire system with a ground resistance ≤ 4Ω. 3. Specifications for switches, wire cross-sections, and connection methods for machinery such as machine tools, lasers, chillers, and air compressors are detailed in the machine power supply configuration diagram. Note: ① Power voltage must not have sudden spikes or frequent power outages. ② If the ground resistance cannot be guaranteed to be ≤4Ω, it is necessary to repeat grounding. The method is to purchase 3 standard copper-plated steel core rods (copper thickness of 0.25mm) with a diameter of about Ф18mm, each 1M long, and bury them underground to a depth of approximately 2.5M. Section 3: Compressed Air Requirements: Gas Supply Capacity: 1.5 m³/min Supply Pressure: 1.2～2.0 Mpa Dew point temperature not exceeding 5°C Oil content ≤ 0.01 ppm, Solid particle size ≤ 0.02 μm Section 4: Ground Requirements at Installation Site:The ground is level and clean, with the foundation constructed according to the specifications on the foundation plan; as shown in the attached contract drawings. V. Requirements for Machine Installation Site Environment: 1. Temperature requirements: Machining machines can be placed in an environment of -10℃ to 40℃; laser machines must be kept in an environment of 18℃ to 25℃. If not, a separate room with air conditioning is required. 2. Humidity Requirement: ≤70% (for laser only) 3. Dust level requirement: ≤1mg/m³; add exhaust fan for dust removal. Section 6: Installation Environment Requirements for Chiller, Air Compressor, and Freeze-Dryer 1. Air dryers and air compressors can be placed outdoors, with the surrounding environment requiring dryness, low dust levels, and rain protection. Additionally, the water pipes connecting the cold water unit and the laser must not exceed 10 meters in length. 2. If chillers, air compressors, and freeze-dryers are placed indoors, they must be in a low-dust environment with good ventilation. The hot air generated by the chillers must be exhausted to the outside. Section 7: Cutting Gas Requirements:The purity of the gas used for cutting is referenced to the following gas purity levels; customers may select the gas purity based on the actual cutting results. Section 8: Cooling Water Requirements: 1. Must use deionized water or distilled water; if not available, bottled pure water can be used as an alternative, but mineral water cannot be used, as it may affect the lifespan of the laser. 2. In areas prone to freezing in winter, the cold water machine must be placed in an environment above 0℃. Section 9: Laser Installation Requirements 1. During installation and hoisting, the laser angle of inclination should be less than 5°. 2. Surrounding space requirements for the laser: At least 1.5 meters of space around the laser, with the top allowing up to 1 meter from the ceiling. 3. Working Environment Temperature and Humidity: The working environment temperature is 25℃ ± 2℃, with minimal temperature fluctuations; the humidity is less than 75%, preventing condensation. Suggestion: If the customer's environment is poor, the laser must be in a separate room with air conditioning. 4. Floor Foundation Requirements: Floor Load: The floor load must exceed 1500kg, and the floor must be level and leveled, with an unevenness less than 6mm. 5. No equipment with excessive operation vibration can be placed near the laser, meaning the laser cannot be installed on a vibrating surface. 6. Power Requirements: Customer grid power supply requirement: 380±10%, 50Hz, three-phase, neutral to ground; voltage stabilizer output: 380±2%, 50Hz, three-phase, neutral to ground, 50KVA |
