【Product Name】: New Energy Silicone Pad, New Energy Silicone Connector
Product Weight: 1.6 grams
Product Hardness: 60 degrees
Product Dimensions: 20*18*8MM
【Carton Dimensions】: 300*300*350MM
【Product Material】: Flame-retardant, oil-resistant silicone rubber
Product Color: Blue (Pantone Custom Color)
【Product Packaging】: Mixed in OPP bags, individually packaged, wrapped in corrugated cardboard boxes
【Surface Treatment】: Abrasion Resistance Testing, Flame Retardancy Testing, Secondary Sulfuring, Drape Trimming, Tensile Strength Testing
【Product Features】: New Energy Vehicle Sealing, Car Charging Station Waterproof and Dustproof, Car Connector Harness Assembly and Fixing
【Application Range】: New Energy Vehicle Seal Waterproofing, Car Charging Seal Coiling, Terminal Post Gun Cover Protective Silicone Sealant
【Material Certification】: Essential certifications for silicone cable seals include multiple tests. All silicone seals can meet the testing and certification standards. Current standard certifications: UL, FDA, ROHS, SGS, LFGB
Product Introduction:
New energy terminal silicone sealantPrimarily for protective sealing, the material used is oil-resistant, flame-retardant silicone rubber. Its sealing protection level usually reaches IP67/68 waterproofing. It is primarily designed to be connected with the main metal insert as a unit through its concave and convex shapes, with the sealing part at the assembly socket's end forming a tight seal directly with the cable!
●Product Advantages:
Custom materials produced with oil-gushing silicone offer excellent oil permeability, achieving a good amount of penetration and maintaining a consistent permeation rate, with a low friction coefficient on the surface. During cable assembly operations, they allow wires and terminals to pass through seals more easily, ensuring simple operation, no deformation or damage, and electrical safety. After sealing assembly, they do not easily fall off, demonstrating good stability.
● Production Process:
Material Customization - Color Mixing - Rubber Mixing - Strip Cutting - Material Preparation - Processing Molding - Drape Trimming - Flame Retardancy Testing - Oil Resistance Testing - High & Low Temperature Testing - Tensile Strength Testing - Product Inspection - Packaging & Shipment
Material Advantages:
Flame-retardant oil-gushing silicone material for automotive use, featuring superior material properties and blending performance. The silicone molecular chains in automotive silicone materials are longer, offering greater plasticity in terms of product elongation and resilience deformation rates. This can enhance the plasticity by 30-50% over standard adhesives. The finer silica dioxide particle size and finer molecular chain structure result in a product with superior texture and enhanced shock absorption and vibration damping properties.
● Important Notes:
Do not use open flame, keep away from sharp and pointed tools, not recommended for use with most thickened solvents, oils, thickened acids, or diluted sodium hydroxide. Easily attracts dust; do not store in areas with excessive dust and hair for long periods.
Product Features:
1. Silicone O-rings are certified by various international quality inspections and approvals, suitable for materials used in automotive industry standards.
2. Safe and environmentally friendly, odorless and non-toxic; can be used in electronics and electrical appliances for a long time without causing any chemical reaction conflicts.
3. Excellent stretch and rebound properties – can stretch over 300% for long periods, providing shock absorption and cushioning during use.
4. Withstanding extreme temperatures, the material has superior temperature resistance from -40 to 220 degrees Celsius, allowing for normal operation under unconventional temperatures without aging.
5. Durable and wear-resistant, it can withstand long-term bending and abrasion without causing edge wear or aging of the main body, with outstanding performance.
6. Flame Retardant and Fireproof, the product has passed the US UL Yellow Card certification test. The materials are processed using specified flame-retardant adhesive. Excellent fireproof and flame-retardant properties.
7. Excellent lifespan with good resistance to corona, arc, high and low temperatures, and aging, ensuring the lifespan is achieved through multiple tests and continuous use.
About New Energy Silicone Seals:
Excessive heat or inadequate sealing at connections in the automotive industry can lead to difficulty in plugging and unplugging, causing overloading or short-circuiting. In severe cases, it may even result in vehicle spontaneous combustion due to non-compliance with its new energy standards. Therefore, the heat resistance, sealing, lubricity, and permanent deformation resistance of silicone sealing parts are crucial.
Typically, in the silicone industry, automotive-grade silicone materials must be used, which means the flame-retardant rating must be higher than that of standard materials. Additionally, the resilience and deformation resistance need to be superior to prevent deformation and accidents during product use. Therefore, new energy seal silicone parts usually need to meet self-oiling + low-pressure deformation + high-temperature resistance + flame-retardant grade V0 or above.
The electrical and silicone connections in new energy vehicles are akin to the core organs within the car's interior, extending throughout every part, connecting all electronic components. As safety-critical components during the transmission of power and data, they must feature high voltage/current, large wire diameter, and small bending radii. Their primary function is to protect the interlacing of all connectors, wiring harnesses, and electrical devices, serving as a vital part in preventing connection failure.
About Oily Silicone Sealing Parts:
In the field of new energy, ordinary silicone does not provide lubrication under wide temperature and aging conditions, leading to friction deformation and damage quickly. Therefore, in recent years, to ensure the stability of silicone sealants for frequent friction and replacement in silicone connector applications, traditional methods of applying lubricant to the silicone components have been used. However, this process is繁琐 and the oil content does not meet standards, often becoming ineffective after about three to five months. With the introduction of oiled silicone, the new energy industry has largely shifted to using oiled silicone material for lubrication. This material permeates with silicone oil and has a high permeation rate, providing surface lubrication that allows cables to pass through easily, greatly facilitating the manufacturing process.
