Ceramic industry blending machines, granulating machines

Leading granulation technology for the ceramic industry

Suntech is a leading service provider for the preparation of mixed granulation in the ceramics industry.

The Santek ceramic industry granulator uniformly mixes and blends powders and binders in an intensive mixer, forming tiny particles with a diameter through centrifugal force and high-speed rotation.

Suitable for processing adhesive materials.

The product quality is stable, with high automation levels and substantial production capacity.

Uniform particle size, high strength, and high granulation rate.

High level of automation, capable of continuous production, high production efficiency, and minimal dust pollution.

Avoid reagglomeration and sedimentation separation among the components in the slurry to maintain the original uniformity of the slurry, achieve a uniform particle size distribution, good fluidity, and high quality of the green powder.

Regularly shaped particles, which are beneficial for enhancing the density and uniformity of the green body, thereby improving the sintering properties of the preforms.

Mixing is the process of uniformly distributing the particles of each component involved under external force, ensuring that the proportion of each component in any tiny volume of the mixed product is consistent with the formula.

Mixers are categorized based on the continuity of the mixture material into batch mixers and continuous mixers. They can also be divided into vertical mixers and horizontal mixers according to the arrangement of the working components. Generally, the residue rate of materials inside the mixer decreases as the working gap of the impeller narrows and increases as the impeller diameter increases. Reducing the residue rate through the rational design of the working gap of the impeller is achievable.

Market Comparison of Mixing Machines in the Ceramic Industry:

Horizontal mixers are not effective in blending high-viscosity materials. They do not discharge the material completely.

The advantages of the vertical mixer include: low power requirement (a mixer with a 1-ton capacity is typically paired with a 1.75kW motor); small footprint; can be used as a standalone unit; structurally, due to the lower import position, it reduces the lifting of materials, providing both mixing action and serving as a finished product storage area; it can be used in conjunction with other equipment (such as mixers).

Drawbacks include: long mixing time, low production efficiency; mixing quality is greatly affected by the feeding sequence; high residue amount

The Santek ceramic industry mixer can independently adjust component speeds, enhancing mixing quality and material adaptability. It allows for precise control of material residence time during the mixing process. The mixer's speed is adjustable, suitable for materials with fast relative motion and multidimensional mixing, which can improve the uniformity of material blending. It also reduces the amount of material residue.

Applicable to:

◎Durable Porcelain, ◎Building & Sanitary Ceramics, ◎Chemical Ceramics, ◎Electrical Porcelain, ◎Specialty Ceramics