The "Great Achievements" brand SD-Series electrically heated rubber tape vulcanizing machines are specialized equipment for vulcanizing rubber joints on conveying machinery belts. Made from lightweight aluminum alloy, these machines are compact, lightweight, and powered by standard three-phase power supply. They feature even heat plate temperatures and a water pressure system providing uniform pressure (1.0-2.0 MPa). Equipped with a lightweight, fully automatic LCD digital temperature control box, the connection between the control box and the main unit is made with a single-piece plug and multi-core cable, ensuring easy operation and reliable performance. They also offer rapid heating, even temperature distribution, and high thermal efficiency, making them an ideal vulcanizing equipment for conveying machinery rubber belt joints.

The quality of the tape joints directly impacts the efficiency and service life of the tape, especially crucial for long-distance, high-intensity conveyors. Therefore, the "Shengda Weiye" brand SD-series electric heating tape vulcanizing machines are an indispensable auxiliary equipment in tape conveying machinery.

This product is widely applicable for transportation joints of conveyor belts in on-site environments such as metallurgy, chemical industry, metal mines, power plants, ports, and docks. With the technical parameters provided in this machine and ensuring the relay strength of the vulcanized belt at over 90% of the correct value, not only is the joint smooth and almost indistinguishable from the original belt, but it also reduces wear on the drums and extends the service life of the conveyor and the rubber belt.

Section 3: Features and Advantages:

SD-Series Vulcanizing Machines, Repair Machines

1. Our vulcanizing machines and repair machines utilize proprietary technology and a unique fully automatic precision digital control system. They offer uniform and accurate vulcanization temperature and pressure, with ease of operation. The entire unit is lightweight, 1/3 lighter than the previous model. Reliable quality and durability. Exceeds the advanced level of domestic and international peers.

Two, top and bottom heating plates

Select high-quality aluminum alloy materials, opting for Alcoa 7075 high-strength aerospace aluminum plate, meticulously crafted with special processes. Features include:

1. Half the size and weight, low energy consumption, quick heating; after heating, the entire board surface exhibits excellent flexibility. It adheres more tightly to the tape than standard machines. Under 1.5 MPa pressure, its parallel tightness is no more than 0.03mm, a feature not commonly found in standard machines.

2. The heating plates on both the top and bottom provide uniform heat distribution. After 10 minutes of entering the insulation phase, the temperature differences across the working surface are only ±3℃ to 4℃, exceeding international standards.

3. The time from room temperature to the sulfurization temperature (145℃) is no more than 25 minutes, with power consumption half that of domestic and international counterparts, demonstrating excellent energy-saving effects.

4. Single molding with vulcanized bonding or repair; the bonded area is flat and smooth, with the same tensile strength as the original belt.

5. Heat layer, interlayer, and insulating layer integrated as one, featuring a simple structure and easy installation.

III. Water Cooling:

The heating layer is equipped with an internationally advanced direct-current water cooling circulation system. It rapidly cools from 145℃ to 70℃ in just 5 minutes, accelerating the bonding process, enhancing the strength of belt joints, and maintaining the belt joints.

Handle:

The handle features an SD soft connection, remains cool to the touch during high-temperature operations, has a chrome-plated finish for a shiny and attractive appearance, and is compact and delicate.

V. Water Pressure Plate:

1. The hydraulic plate is meticulously crafted using advanced international technology. Due to its unique structure, the plate distributes pressure uniformly. After numerous high-pressure tests, the hydraulic plate has passed a 1.875MPa, 30-minute high-pressure test without any leakage, exceeding international standards.

2. The hydraulic plate is capable of both hydraulic and pneumatic operations.

Section 6: Power Cord Inlet Plug

The power input utilizes a custom five-core integrated flat plug, which overcomes the drawbacks of conventional multi-wire multi-plugs, truly achieving a simplified one-piece wiring system.

Section 7: Fully Automatic Electric Control Box

1. The electrical components of the fully automatic electric control box are sourced from Panasonic Corporation of Japan, featuring a liquid crystal digital display for intuitive readings. High quality and durable, the display includes digital and indicator lights, presetting vulcanization time and temperature. The entire vulcanization process operates automatically, with an alarm light indicating completion.

2. The fully automatic LCD digital temperature control box boasts an exquisite and compact design, featuring advanced vertical double-layer waterproof technology and an integrated dustproof and waterproof cover, capable of operating in harsh external conditions such as sandstorms, heavy rain, and scorching sun.

3. Overload, short-circuit, and leakage protection circuit breakers to ensure personal safety.

4. Due to integrated wiring and automated operation procedures, along with unified plugs and sockets, this electrical control box is compatible with all vulcanizing machines and repair machines in our factory. This feature is not available in standard machines.

Section 8: Trolleys, Nuts

Trolleys and nuts are made of high-strength steel, offering lightweight, high durability, and easy operation.

Section 4: Description

Voltage can be customized to 380V, 660V, 480V, 440V, 415V, 400V, or 220V.

▲ Sulfurizing temperature: adjustable from 0-200℃;