The "Shengda伟ye" brand SD-series electric heating rubber belt vulcanizing machines are specialized equipment for vulcanizing and bonding conveyor belt joints. The machine is manufactured using lightweight aluminum alloy materials, featuring a compact size.
Lightweight per piece, powered by standard three-phase power supply, even heat plate temperature, uniformly supplied pressure from the water pressure system (1.0~2.0 MPa), equipped with a lightweight fully automatic LCD digital temperature controller.
The connection between the temperature control box and the main unit is completed with an integrated plug and multi-core cable, offering easy operation and reliable performance.
It features rapid heating, even temperature distribution, and high thermal efficiency, making it an ideal adhesive equipment for rubber belt joints in conveying machinery.
I. Application:
This product is widely used and suitable for conveying joints of adhesive conveyors in various sites such as metallurgy, chemical industry, metal mines, power plants, ports, and docks. After carefully reading the technical specifications and manual provided with this machine,
By following the correct vulcanized bonding process, the strength of the bonded joints can reach over 90% of the new belt, ensuring not only a smooth joint but also nearly indistinguishable from the original belt.
And it can reduce wear on the drums and extend the service life of the conveyor and rubber conveyor belt.
Section II: Technical Specifications of Electrically Heated Tape Vulcanizing Machine
1. Sulfur pressure: 1.5 MPa;
2. Sulfurizing Temperature: 145℃
3. Sulfur board surface temperature difference: ±3℃;
4. Heating time (from room temperature to 145℃) not exceeding 25 minutes.
5. Power Voltage: 380V, 660V, 50Hz
6. Control box output power: 36 Kw
7. Temperature Control Range: Room temperature to 200℃
8. Timing Adjustment Range: 0-59 min
9. Upper and lower heating plates pressure: After 0.8 MPa, the gap is not greater than 0.5 min.
ALEX-Xiaoai® ultra-light repair patch utilizes:
1. Aluminum alloy enclosure electrical control box (about 30% lighter than competitor's steel sheet boxes)
2. German ComiX ComiX 3mm thick ultra-light heating pad (about 50% lighter than the old-style heating strips wrapped in iron foil used by competitors).
3. Pure rubber pressure water bags (about 70% lighter than traditional old-style water pressure plates, versatile for both filling water and inflation, and capable of normal vulcanization of the belt even in high-altitude operations or underwater areas with no water).
4. Separate unit aluminum alloy cooling plate, which can be used for both water and air, and can be assembled in a separate unit for vulcanization! Replace the old, bulky cooling plates with heavy internal embedded copper tubes that have a long cooling time and low efficiency.
5. Ultra-light new model computer laser cutting electrostatic powder coating U-shaped rack
6. Luxury Mini Air Pump (can be flexibly replaced with an electric water pump, dual-purpose)
III. Features and Advantages:
SD Series Vulcanizing Machines, Repair Machines
1. Our factory's vulcanizing machines and repair machines feature a unique process and technology with an automatic precision digital control system. The vulcanizing temperature is even and accurate, the pressure is uniform, and operation is convenient.
The complete unit is lightweight, 1/3 lighter than the original. Reliable quality, durable and long-lasting. Exceeds the advanced level of domestic and international counterparts.
Two, top and bottom heating plates
Choose high-quality aluminum alloy materials, opt for Alcoa 7075 high-strength aerospace aluminum plate, meticulously crafted with special processes, featuring:
1. Compact and half the weight, low energy consumption, quick heating, the entire board surface exhibits excellent flexibility after heating, adheres more tightly to the tape than conventional machines, and maintains a 1.5MPa pressure.
Its parallel tightness is not greater than 0.03mm; this feature is not available in general standard machines.
2. Both top and bottom heating plates provide even heating. After 10 minutes in the insulation phase, the temperature differences across the work surface are only ±3℃ to 4℃, exceeding international standards.
3. The time from room temperature to sulfurization temperature (145℃) is not more than 25 minutes, with power consumption half that of the same industry at home and abroad, demonstrating excellent energy-saving effects.
4. Single molding with vulcanized bonding or repair; the bonded area is flat and smooth, with tensile strength identical to the original belt.
5. The heating layer, insulating layer, and core layer are integrated into one, featuring a simple structure and easy installation.
III. Water Cooling:
Equipped with an internationally advanced DC water cooling circulation system within the heating layer. Rapidly cools from 145℃ to 70℃ in just 5 minutes, accelerating bonding progress, enhancing belt joint strength, and maintaining belt joint integrity.
Four: Handle
The handle features an SD soft connection, remains cool to the touch during high-temperature operations, has a chrome-plated finish for a shiny and attractive appearance, and is compact and delicate.
Section 5: Water Pressure Plate
1. The water pressure plate is meticulously crafted using advanced international technology. Due to its unique structure, it distributes pressure evenly throughout. After numerous high-pressure tests, the water pressure plate has successfully passed a 1.875 MPa, 30-minute high-pressure test without any leakage, exceeding international standards.
2. The water pressure plate is dual-purpose for hydraulic and pneumatic use.
Section 6: Power Cord Inlet Plug
The power input utilizes a custom five-core integrated flat plug, which overcomes the drawbacks of conventional multi-wire multi-plugs, truly achieving a simplified one-piece wiring system.
Section 7: Fully Automatic Electrical Control Box
1. Fully automatic electrical control boxes use electrical components from Panasonic, Japan. The LCD digital display instruments are intuitive, of high quality, and durable. Digital and indicator light displays, preset vulcanization time,
Temperature, the entire vulcanization process is fully automated, the alarm light is on, and the job is automatically completed.
2. The fully automatic LCD digital temperature control box features exquisite design and compact size, utilizing advanced vertical double-layer waterproof technology. It comes with an integrated dust and waterproof cover, allowing for operation in harsh outdoor conditions such as sandstorms, heavy rain, and scorching sun.
3. Overload, short-circuit, and leakage protection circuit breakers with automatic operation to ensure personal safety.
4. Due to integrated wiring and automated operation procedures, along with unified plugs and sockets, this electrical control box is compatible with all vulcanizing machines and repair machines in our factory. Standard machines do not possess this feature.
Section 8: Pull Handles, Nuts
Trolley handles and nuts are made of high-strength steel, offering light weight, high durability, and easy operation.
4. Description
▲ Voltage can be customized to 380V, 660V, 480V, 440V, 415V, 400V, or 220V.
▲ Sulfurization Temperature: adjustable from 0-200℃.
▲ Heating time (from room temperature to curing temperature) not more than 25 minutes; curing pressure up to 1.5 Mpa (specifically as per customer specifications and factory markings)
▲ Vulcanization insulation time is adjusted according to the tape thickness.
▲ The length of the vulcanized adhesive tape joints for transportation can be spliced as needed, either single or multiple units.
▲ Please specify product model and specifications at the time of ordering, and indicate the width of the transportation belt, tensile strength, and required vulcanized bonding kilogram pressure.
▲ Electric pump users can place additional orders as needed.
