The "Great Enterprise" brand SD-Series electric heating tape vulcanizing machine is a specialized equipment for vulcanizing the joints of conveyor belt connections.

This machine is manufactured using lightweight aluminum alloy material, featuring a compact size, light weight per piece, powered by a standard three-phase power supply, and a uniform heat plate temperature.

Water pressure system supplies uniform pressure ranging from 1.0 to 2.0 MPa, equipped with a lightweight, fully automatic LCD digital temperature control box. The connection between the temperature control box and the main unit is achieved through an integrated plug and multi-core cable.Easy to operate

Reliable in operation. Also features rapid heating, even temperature distribution, and high thermal efficiency, making it an ideal adhesive equipment for rubber belt joints in conveying machinery.

Section II: Technical Specifications of Electrically Heated Tape Vulcanizing Machine

Sulfur pressure: 1.5 MPa

2. Sulfurizing Temperature: 145℃

3. Sulfur plate surface temperature difference: ±3℃;

4. Heating time (from room temperature to 145℃) not exceeding 25 minutes.

5. Power Voltage: 380V, 660V, 50Hz

6. Control Box Output Power: 36 Kw

7. Temperature Control Range: Room temperature to 200℃

8. Timing Adjustment Range: 0-59 min.

9. Upper and lower heating plates pressure: After 0.8mpa, the gap is not greater than 0.5min.

ALEX-Xiaoai® Ultra-Light Repair Adhesive

1. Aluminum alloy casing electrical control box (about 30% lighter than competitor's steel box)

2. Germany ComiX ComiX 3mm thick ultra-light heating pad (about 50% lighter than the old-fashioned heating strips wrapped in metal by competitors);

3. Pure rubber pressure water bags (about 70% lighter than traditional old-style water pressure plates, versatile for both filling water and air, and can still vulcanize the belt normally in areas without water, such as high-altitude work or underground).

4. Modular aluminum alloy cooling panels, which are both water and air-efficient, and can be assembled in a separate modular design! Displace the old heavy-duty embedded copper tube cooling panels with time-consuming cooling efficiency and heavy cooling performance.

5. Ultra-light new model computer laser cutting electrostatic spray U-shaped rack

6. Luxury Mini Air Pump (can be flexibly replaced with an electric water pump, dual-purpose)

III. Features and Advantages:

SD-Series Sulfurizing Machines, Repairing Machines

1. Our factory's vulcanizing machines and repair machines utilize a unique process and technology, featuring an automatic precision digital control system with exclusive technology. The vulcanizing temperature is even and accurate, the vulcanizing pressure is uniform, and the operation is convenient.

The complete unit is lightweight, 1/3 lighter than the original. Reliable and durable quality. Exceeds the advanced level of domestic and international counterparts.

Heating plates, upper and lower

Choose high-quality aluminum alloy materials, select Alcoa 7075 high-strength aerospace aluminum plate, meticulously crafted using special processes, featuring:

1. Half the size and weight, low energy consumption, quick heating, and after heating, the entire panel boasts significant flexibility. It adheres more closely to tape than standard machines, under a 1.5 MPa pressure,

Its parallelism is not greater than 0.03mm, a feature not typically available in standard machines.

2. The heating plates provide even heating across all points, both top and bottom. After entering the insulation phase for 10 minutes, the temperature difference across the working surface is only ±3℃ to 4℃, exceeding international standards.

3. The time from room temperature to the sulfurization temperature (145℃) is no more than 25 minutes, with power consumption half that of domestic and international counterparts, demonstrating excellent energy-saving effects.

4. One-time vulcanization or repair, with a smooth and glossy bonding area, maintaining the same tensile strength as the original belt.

5. The heating layer, sandwich layer, and integrated structure are one in three, featuring a simple design and easy installation.

Section 3: Water Cooling

Equipped with an internationally advanced DC water cooling circulation system within the heating layer. It rapidly cools from 145℃ to 70℃ in just 5 minutes, accelerating bonding progress, enhancing belt joint strength, and maintaining belt joint integrity.

Four: Handle

The handle features an SD soft connection, remains cool to the touch during high-temperature operations, and has a chrome-plated finish for a shiny, attractive, and compact appearance.

V. Water Pressure Plate:

1. The water pressure plate is meticulously crafted using internationally advanced technology, featuring a unique structure that ensures uniform pressure distribution. It has undergone numerous high-pressure tests, including a 1.875MPa, 30-minute high-pressure test.

No leakage observed; exceeds international standards.

2. The water pressure plate is suitable for both hydraulic and pneumatic applications.

Six: Power cord inlet plug

The power input uses a custom five-core integrated flat plug, which eliminates the drawbacks of conventional multi-wire multi-plugs, truly achieving a simplified one-piece wiring system.

7. Fully Automatic Electrical Control Box

1. The electrical components of the fully automatic electrical control box are sourced from Panasonic Corporation of Japan, featuring a liquid crystal digital display for intuitive measurement. High quality and durable, with digital and indicator light displays.

Pre-set curing time and temperature; the entire curing process is fully automated. The warning light illuminates, indicating the work is automatically complete.

2. The fully automatic LCD digital temperature control box features exquisite design and compact size, utilizing advanced vertical double-layer waterproof technology and an integrated dustproof and waterproof cover.

Adaptable for operation under harsh weather conditions such as sandstorms, heavy rain, and scorching sun.

3. Overload, short-circuit, and leakage protection circuit breakers to ensure personal safety.

4. Due to integrated wiring and automated operation procedures, along with uniform plugs and sockets, this electric control box is universally compatible with all our vulcanizing machines and repair machines in our factory; conventional models do not possess this feature.

Section 8: Handles, Nuts

Trolley handles and nuts are made of high-strength steel, lightweight, high in tensile strength, and easy to operate.

IV. Description

▲ Voltage can be customized to 380V, 660V, 480V, 440V, 415V, 400V, or 220V;

▲ Sulfurization Temperature: adjustable from 0-200℃;

▲ Heating time (from room temperature to curing temperature) not more than 25 minutes; curing pressure up to 1.5 Mpa (specifically as per customer specifications and factory markings)

▲ Vulcanization insulation time is adjusted according to the tape thickness.

▲ The length of the sulfur vulcanization bonding tape joints can be arbitrarily connected, either single or multiple units, as needed.

▲ Please specify the product model and specifications when placing an order, and indicate the width of the transport belt, its tensile strength, and the required kilogram pressure for vulcanized bonding.

▲ Electric pump users can place a separate order as needed.