"ALEX-萧艾®" ultra-thin complete unit utilizes:
1. Aluminum alloy enclosure electric control box (about 30% lighter than competitor's steel sheet boxes)
2. German ComiX Komix 3mm thick ultra-light heating pad (about 50% lighter than the old-style heating strips wrapped in iron sheet from competitors);
3. Pure rubber pressure water bags (approximately 70% lighter than traditional old-style water pressure plates, versatile for both filling water and inflation; they can still properly vulcanize belts at high altitudes or in waterless areas like underground mines.)
4. No need for a heating plate with copper pipes installed; the aluminum alloy water tank on the direct heating plate cools down in just 5-15 minutes, ultra-fast (about 40%-50% lighter and less bulky than the older, thicker models of competitors).
Water and gas dual-use rapid cooling system)
5. Aluminum beams (up to 20%-40% lighter than traditional models of competitors, thickness and height can be increased based on tape type and pressure requirements).
6. Luxury Mini Air Pump (can be flexibly replaced with an electric water pump, dual-purpose);
7. Utilizing Schneider contactors or solid-state relays, along with German brand electrical components, to ensure the long-term stability and effectiveness of the vulcanizer's temperature control performance!
The series "ALEX-Xiaoai® Ultra-Light Vulcanizing Machine" features the following advantages:
1. The ALEX Xiaoai ultra-light vulcanizing machine boasts a lightweight design, approximately 30% to 50% lighter than the traditional heavy-duty vulcanizing machines. It is easy to handle, transport, assemble, and disassemble, while ensuring reliability.
Combines even surface temperature and pressure.
The vulcanizer consists of the following components: vulcanizer frame (lightweight beam), German Comix 3mm thick silicone heating pad, pure rubber pressure water bag with double-ended small screw.
Bolts, clamping devices, electric integrated water tank booster pumps or air pumps, high-pressure water or air hoses, computer touch screen control boxes or smart digital temperature control boxes, power cables and temperature sensors
Composed of instruments and components.
2. Temperature control and cooling systems undergo accurate factory testing and are reliable in operation. The cables required for testing or electric heating, etc., comply with international GB, CCC standards. Various components and parts,
The joint and connector parts are wear-resistant, shockproof, and electric shock-proof.
The power supply for the computer control box commonly uses 380V, 50Hz (other special voltages require customization), with a three-phase circuit indicating power on or balanced three-phase status.
Utilize the precise temperature control technology of German CMX Komax software or intelligent CNC display for vulcanization time.
Maintain stable vulcanization temperature and insulation time, which can be adjusted by touch or via a gauge. Insulation time is automatically timed, stops automatically upon completion, and comes with an alert message.
Indicator light display.
Two control boxes are interchangeable. The computer vulcanizing machine uses Komix CMX software with a human-machine interface, 2D animation demonstration of vulcanization status.
The belt vulcanization process features real-time monitoring, with automatic temperature control, protection, and monitoring capabilities, achieving high-precision automation for multiple belt joints with "heating, maintaining temperature, and cooling" stages.
Work flow.
The temperature control system features a short-circuit alarm and emergency stop device to prevent vulcanization failure, ensuring safe, reliable, and sturdy bonding.
The temperature-controlled box is waterproof, sturdy, lightweight, equipped with a protective cover and handle. It is available in two types: "Aluminum alloy shell" and "Iron-plastic shell." Additionally, the rubber feet serve as shock absorption and insulation.
The control box features overload, short-circuit, and leakage protection functions. It employs 380V or 24V high/low voltage safe circuit control to ensure personal safety.
3. Heating System. The core heating element features a 3mm thick imported silicone computer-carved ultra-light heating pad from "Germany Comix Komix".
One-time molding, no worries about water渗入 the heating plate causing internal rust, corrosion, short circuit, or open circuit.
Stay away from danger. The vulcanized plate is flexible after heating, with good thermal conductivity, featuring an integrated 3mm thick German silicone heating pad. On the vulcanization work surface
The heating plate provides even heat distribution at all points, and after entering the insulation phase, the temperature difference on the working surface is approximately ±2℃.
The heating plate takes approximately 18 minutes to reach the vulcanization temperature from room temperature (the time may vary depending on the season and climate). The working temperature is adjustable from 0-300℃, and the heat plate edges are equipped with an external temperature probe.
Inspection hole
Temperature can be checked at any time using a rod thermometer (user-provided 0-300℃ thermometer), and the heating plate features a high-quality, specially made Comix insulating board.
The vulcanizing machine insulation panel is made of imported桃花芯veneer, a lightweight and cost-effective material, combined with thick multi-layer boards for easy handling and low maintenance costs.
4. Cooling Method: Forced rapid water cooling / Natural cooling. Cooling Time: The vulcanization work surface is reduced from 145℃ to ≤60℃ during the vulcanization process.
Forced built-in water cooling time is approximately 5 to 15 minutes. (No copper pipes inside the heating plate.)
Direct contact with the aluminum plate sink by cool water, quickly lowering the temperature (which can facilitate rapid disassembly of the machine), with a natural cooling time of approximately 240 to 280 minutes.
5. Pressure System: Utilizes a one-piece molded pure rubber pressure water bag for the pressure device, ensuring uniform pressure distribution upwards during inflation, ultra-light design.
About 70% lighter than traditional old, bulky water pressure plates. The pressure system design is simple.
The plate is uniformly compressed with no leakage or pressure relief within the range of "0~2.0Mpa".
The pressure supply system utilizes a portable integrated water tank electric booster pump or a high-pressure air pump, with the pump head motor being made with 100% pure copper winding.
6. Mechanisms: The double-threaded small screw and nut clamping mechanisms are made of high-strength, lightweight, hard alloy steel to ensure construction safety. They are also easy to disassemble and transport, suitable for quick on-site assembly.
7. Power Interface: All power interfaces are designed with a dedicated quick-release mechanism, featuring imported joint-venture brand aviation connectors with self-locking devices for safety, speed, and convenience. Input,
The output power cable is a heavy-duty, flame-retardant integrated 5-core yellow mining safety cable, in accordance with national standards. Integrated power supply and all signal cables are integrated into a single cable line, ensuring insulation,
Waterproof and interference-free, comes with a total of three power lines for input and output.
8. Water Supply Interface: All waterway interfaces are equipped with quick-release stainless steel or copper fittings, rust-free, safe, fast, and easy to use.
9. Hoisting Device: The heating plate is equipped with a hoisting mechanism or a specialized stainless steel soft handle for easy transportation, featuring a simple structure, reliability, safety, and high strength.
10. requirements for the whole sulfurizing machine: all large beams are made of lightweight aluminum alloy material, featuring small volume, light weight, easy assembly and disassembly, and suitable for manual handling.
11. The individual components of the vulcanizing machine are smooth with no burrs on the surfaces.
12. Our vulcanizing machines are CE certified for product safety by the European Union.
13. Our company has already been certified under the "ISO9001:2015 International Quality Management System."
14. High-quality rubber sheets, adhesives, glue, and matching auxiliary tools can be provided by the customer themselves, or purchased separately from our company as needed.
