ALEX-Xiaoai® Thin Whole Machine Adopted:
1. Aluminum alloy enclosure electrical control box (about 30% lighter than competitors' steel sheet boxes)
2. Germany ComiX ComiX 3mm thick ultra-light heating pad (about 50% lighter than the old-fashioned heating strips wrapped in iron sheet from competitors);
3. Pure rubber pressure water bag (about 70% lighter than traditional old-style water pressure plates, versatile for both filling water and air, and can still vulcanize belts normally in areas without water, such as high-altitude work or underground.)
4. No need for a heating plate with copper pipes inside; the aluminum alloy water tray on the heating plate cools down ultra-fast in 5-15 minutes (about 40%-50% lighter and less bulky than the outdated, thick heating plates of competitors).
Water and gas dual-use rapid cooling
5. Aluminum I-beams (up to 20%-40% lighter than traditional models from competitors; thickness and height can be increased based on tape type and pressure requirements).
6. Match luxury miniature air pump (can be flexibly replaced with an electric water pump, dual-purpose);
7. Utilizing Schneider contactors or solid-state relays, along with German brand electrical components, to ensure long-term stable and effective temperature control performance for the vulcanizing machine!
Series "ALEX-Xiaoai® Ultra-Light Vulcanizing Machine" features include:
1. The ALEX Xiaoai ultra-light vulcanizer boasts a light overall weight, approximately 30% to 50% lighter than the traditional heavy-duty vulcanizers. It is easy to handle, transport, assemble, and disassemble, while ensuring...
Combined surface temperature, even pressure.
The vulcanizer is composed of the following parts: vulcanizer frame (lightweight beam), German Comix 3mm thick silicone heating pad, pure rubber pressure water bag with twin small screws.
Nuts, clamping devices, integrated electric water tank booster pumps or air pumps, high-pressure water or air pipes, computer touch screen control box or smart digital temperature control box, power cables and temperature sensors
Composed of various components and parts.
2. Temperature control and cooling systems undergo accurate factory testing and are reliable in operation. The cables required for testing or electrical heating meet international GB, CCC standards. Various components,
The connector parts and terminal heads are wear-resistant, shockproof, and electric shock-resistant.
The computer control box power supply commonly uses 380V, 50Hz (other special voltages require customization), and the three-phase circuit displays power on or balanced three-phase status.
Utilizing German CMX Komax precision temperature control technology or intelligent CNC display for vulcanization time.
Stable control of vulcanization temperature and insulation time; both can be adjusted by touch or with a gauge. Insulation time is automatically timed, stops automatically upon completion, and includes an alert notification.
Number or indicator light display.
Two control boxes are interchangeable. The computer vulcanizing machine uses Komix CMX software with a human-machine interface, a two-dimensional animation demonstration of the vulcanization state.
The belt vulcanization process features real-time monitoring, with automatic temperature control, protection, and monitoring capabilities, achieving high-precision automation in completing multiple belt joint processes of "heating, maintaining constant temperature, and cooling."
Work flow.
The temperature control system is equipped with a short-circuit alarm emergency stop device to prevent vulcanization failure, ensuring secure, reliable, and robust bonding.
Waterproof, sturdy, lightweight, with a protective cover and handle, available in "aluminum alloy shell" and "iron-plastic shell" options, while the rubber feet provide shock absorption and insulation.
The control box features overload, short-circuit, and leakage protection functions. It operates using a safe high/low voltage circuit of 380V or 24V, ensuring personal safety.
3. Heating System. The core heating element features a 3mm thick imported silicone computer-cut ultra-light heating pad by "Germany Comix Komix".
One-time molding, no worries about water渗入heating plate causing internal rust, corrosion, short circuit, or open circuit.
Stay away from hazards. Vulcanized plates are flexible and have good thermal conductivity after heating, featuring an integrated 3mm thick German silicone heating pad. The vulcanization work surface
The lower heating plate provides even heating at all points, and after entering the insulation phase, the working surface temperature difference is approximately ±2℃.
The heating plate takes about 18 minutes to rise from room temperature to the curing temperature (varies with the season and climate). The working temperature is adjustable from 0-300℃. The edge of the heating plate is equipped with an external temperature probe.
Inspection hole
Temperature can be checked at any time with a rod thermometer (user-provided thermometer with a range of 0-300℃), and the heating plate uses a high-quality, custom-made Comix insulating board.
The insulation board of the vulcanizing machine is made of imported桃花芯veneer thick multi-layer boards, which are easy to handle and have low maintenance costs.
4. Cooling Method: Forced rapid water cooling/Natural cooling. Cooling Time: The curing surface temperature from 145℃ during curing to ≤60℃.
The forced built-in water cooling takes approximately 5 to 15 minutes. (No copper tubes inside the heating plate.)
Direct contact of cool water with the aluminum panel sink quickly cools it down (acting as a rapid disassembly of the machine), with a natural cooling time of approximately 240 to 280 minutes.
5. Pressure System: Utilizes a one-piece molded pure rubber pressure water bag for the pressure device, ensuring uniform pressure upwards during inflation, ultra-light design.
About 70% lighter than traditional old-style heavy hydraulic plates. The pressure system design is simple.
The pressure plate is uniformly compressed with no leakage or pressure release, ranging from "0~2.0 Mpa".
Supply systems utilize portable integrated water tank electric pressure pumps or high-pressure air pumps; the pump heads are manufactured with 100% pure copper windings.
6. Mechanisms: Double-threaded small screw bolts, nuts, and other clamping mechanisms are made of high-strength lightweight hard alloy steel to ensure construction safety, while also facilitating disassembly and transportation, suitable for on-site rapid operations.Spliced.
7. Power Interface: All power interfaces are equipped with a dedicated quick-release design, utilizing imported joint-venture brand aviation connectors with self-locking mechanisms for safety, speed, and ease of use. Input,
The output power cables are made of GB-standard, thickened, flame-retardant, integrated 5-core dedicated yellow mining safety cables. Integrated power supply and all signal cables are integrated within a single cable, ensuring insulation,
Waterproof and interference-free, single machine comes with three power and ground cables.
8. Water Supply Interface: All waterway interfaces are equipped with quick-release stainless steel or copper connectors, which are rust-proof, safe, fast, and easy to use.
9. Hoisting Device: The heating plate is equipped with a hoisting mechanism or a specialized stainless steel soft handle for easy transport, featuring a simple structure, reliability, safety, and high strength.
10. Sulfur Vulcanizer整机 requirements: All beams are made of lightweight aluminum alloy material, featuring small volume, light weight, easy assembly and disassembly, and suitable for manual handling.
11. The individual components of the vulcanizing machine are smooth with no burrs on the surfaces.
12. Our vulcanizing machines are certified with the EU CE Product Safety Mark.
13. Our company has already passed the certification for the "ISO9001:2015 International Quality Management System."
14. High-quality rubber sheets, adhesives, glue, and matching auxiliary tools are available for customers to provide themselves or can be procured separately from our company.
