Enterprises involved in the production of ingredients and materials for powders, liquids, and bulk materials often operate in harsh production environments, filled with floating particles, dust, waste gases, and even toxic gases (such as in the production of phosphate fertilizers). These facilities typically have lower levels of mechanical equipment and control, rely heavily on manual operations, and tend to have higher consumption rates. The poor working conditions adversely affect the health of workers. Implementing automation in such enterprises to enhance their equipment and management levels, improve labor conditions, reduce labor intensity, and decrease environmental pollution will lead to significant economic and social benefits.
Overview:
The ZJ-GC series automated batching system is a product developed by Zhengjia Autocontrol, combining years of industry experience and numerous on-site customer usage scenarios. It is an automated batching system designed for the production process in factories. This system can meet customers' automation control needs for materials such as powders, liquids, and bulk materials in terms of conveying, measurement, and mixing. It also manages and controls process formulas, and can centrally or decentralize the control of the entire production line's process flow. Widely used in industries such as chemicals, fertilizers, food, feed, construction materials, rubber plastics, plastics, and modified plastics, it is an ideal product for enterprises to achieve automated process control.
Features:
Manual/Automatic batching function available
User-friendly interface, multiple management permissions
Multiple measurement modes available, choose according to actual conditions: Incremental Single Material, Incremental Multi-Material, Decrease Method, Continuous, Weight Loss.
Highly automated technology for easy centralized/distributed control or monitoring, with network remote management capability
Utilizing imported sensors for easy data collection and processing of temperature, pressure, pH value, liquid level, weight, etc.
Utilizing Siemens PLC programmable control systems, WinCC, Config King, 3D Force Control, and other configuration software
High reliability with industrial computers and data collection modules (touchscreen operating system optional)
Parameters such as feeding sequence, feeding method (feeding time), feeding quantity, stirring time, and discharge time can be modified online based on different processes.
Control cabinets are divided into on-site control cabinets and centralized control cabinets (control room).
The system is suitable for environments requiring explosion-proof.
The software system utilizes standard databases, facilitating connections with systems like ERP, allowing users to conduct secondary database development as needed.
System Composition:
The system typically consists of an industrial computer (supervisory software) + programmable logic controller (PLC) + various sensors + actuators. The industrial computer is fully compatible with standard computers and is better suited for harsh working conditions; the PLC boasts robust computational and programming capabilities, capable of collecting and processing data from various sensors. Sensors generally include primary instruments for temperature, pressure, pH value, liquid level, and weight; actuators encompass mechanical equipment such as screw conveyors, belt conveyors, pneumatic conveying, vibratory feeders, gravity-operated pneumatic sliding gates, automatic valves, diaphragm pumps, magnetic pumps, and gear pumps.
