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SIL certification, also known as Functional Safety Certification, focuses on the safety functions of a product. Obtaining SIL certification is to verify whether these safety functions can be reliably and safely implemented.
For instance, with a lighting fixture, we're concerned with its lighting function, whether its light intensity can reliably and safely meet our requirements.
SIL functional safety certification is one of the crucial certifications for modern enterprises. In the industrial production that relies heavily on machinery and equipment, while enhancing production efficiency, the complexity of production processes and the precision of instruments and equipment inevitably lead to uncontrollable variables and factors during the mechanized production process. For instance, equipment malfunctions, instrument shorts, and system failures can cause explosions, fires, and toxic gas leaks, posing severe threats to people's lives, property safety, and the environment, and even resulting in catastrophic consequences.
How can we minimize or keep this series of disasters and consequences within an acceptable range?
Thus, the SIL certification was born.
In fact, equipment failures occur at various stages of the product lifecycle, just with varying probabilities. SIL certification involves intervening at the outset of product design, implementing manageable control over the entire lifecycle of the product according to certain standards and mature specifications, thereby minimizing the likelihood of failures. This aims to control risks.
SIL 2 and SIL 3 certifications are two different levels. According to international certification standards, the SIL 3 level is higher than the SIL 2 level. Specifically, it is expressed as:
A SIL1-rated actuator must have a failure probability of ≤10^-6 to <10^-5 per hour of continuous operation.
SIL2 is from ≥10^-7 to <10^-6. SIL3 is from ≥10^-8 to <10^-7.
Of course, the requirements for products at SIL3 level are much higher than those at SIL2.
Most products currently meet requirements with SIL 2 or SIL 3 certification levels.
SIL Functional Safety Certification applies to all equipment used to implement process control safety functions, mainly divided into electrical components and safety systems categories.
1. Electrical Components: Actuators, solenoid valves, field sensors, pressure transmitters, temperature transmitters, level transmitters, level switches, programmable controllers, logic solvers, field safety actuators (pneumatic/liquid/pneumatic), safety switches, safety valves, gate valves, solenoid valves, safety interlocks, etc.
2. Safety Systems: SIS (Safety Instrumented System), ESD (Emergency Stop System), Instrument Protection System (IPS), Burner Management System (BMS), F&G (Fire and Gas Protection System), HIPPS (High-Pressure Pipeline Protection System), PSD (Process Shutdown System).
3. Other: Electronics/Electrical/Programmable Electronic Products with Safety Requirements
SIL Certification is a third-party assessment, verification, and certification based on standards such as IEC 61508 (GB/T 20438), IEC 61511 (GB/T 21109), IEC 61513, IEC 13849-1, IEC 62061, and IEC 61800-5-2, which evaluate and confirm the Safety Integrity Level (SIL) or Performance Level (PL) of safety equipment. Functional Safety Certification primarily involves assessments of document management (FSM) for the development process of safety equipment, hardware reliability calculations and evaluations, software evaluations, environmental testing, and EMC electromagnetic compatibility testing. SIL Certification is divided into four levels: SIL1, SIL2, SIL3, and SIL4, encompassing both product and system levels, with SIL4 having the highest requirements.




































