Shandong Zhongjie Special Equipment (formerly Heze Boiler Factory Co., Ltd.) was established in 2001, located at No. 2218 Jinan Road, Development Zone, Heze City. With a registered capital of 50 million yuan and total assets of 500 million yuan, the company has 7 business centers: boilers, deep-freeze containers, pressure vessels, central air conditioning, engineering installation, international trade, and Internet of Things. It has three factory sites on Jinan Road, East Changjiang Road, and Bohai Road, covering a total of 200,000 square meters, with the main workshop spanning 83,000 square meters. It currently employs 710 staff, including 247 engineers and technicians, and 82 intermediate-level technicians. In December 2016, it was recognized as a "High-tech Enterprise" by the Science and Technology Department. In June 2021, it was identified as a "Specialized and New Enterprise in Shandong Province" by the Ministry of Industry and Information Technology. In June 2022, it was recognized as a "Gazelle Enterprise in Shandong Province" and in August 2022, it was identified as a "Specialized and New Small Giant Enterprise" by the Ministry of Industry and Information Technology.
During the operation of a thermal oil furnace, several important points should be noted:
- Temperature Control: During the operation of the thermal oil furnace, close attention and control of the thermal oil's temperature are required. Ensure the temperature remains within a safe range to avoid decomposition from excessive heat or condensation and scaling from low temperatures. Regularly inspect and calibrate the temperature sensors to ensure accurate temperature readings.
- Pressure Control: Maintain an appropriate working pressure during the operation of the thermal oil furnace. Excessive pressure can lead to equipment damage or leaks, while low pressure can reduce heat transfer efficiency. Regularly inspect and maintain the pressure gauge and safety valve to ensure accurate and safe pressure control.
- Oil Quality and Cleanliness: The quality and cleanliness of the thermal oil are crucial for the normal operation of the furnace. Regularly inspect and replace the thermal oil to ensure it meets quality and performance requirements. Regularly clean and maintain heat exchangers, burners, and flues to prevent the accumulation of dust and dirt that can affect heat transfer efficiency.
- Regular Maintenance and Inspection: Regular maintenance and inspections of the thermal oil furnace are necessary to ensure proper operation and extend its lifespan. Regularly inspect and clean burners, flues, and heat exchangers, check and replace seals and valves, inspect and calibrate safety devices, and ensure equipment safety and reliability.
- Safe Operation: Adhere strictly to operating procedures and safety protocols during the operation of the thermal oil furnace. Operators must possess relevant skills and knowledge.
Properly utilizing fuel-gas boilers can enhance energy efficiency and reduce consumption. Here are some suggestions:
1. Select the right boiler model: Choose a suitable fuel-gas boiler model based on actual needs, considering factors like heat load, fuel type, and combustion efficiency.
2. Regular inspections and maintenance: Conduct regular checks and maintenance to ensure the boiler operates smoothly. This includes cleaning burners, inspecting the combustion system, adjusting parameters, and promptly repairing or replacing damaged parts.
3. Control the combustion process: Manage the combustion process to ensure it is thorough, stable, and efficient. Adjust parameters like air flow and fuel supply to improve combustion efficiency and minimize energy waste.
4. Heat recovery: Utilize heat recovery systems to capture and reuse waste heat from flue gases for heating water or other heat-intensive processes, enhancing energy efficiency.
5. Control operating parameters: Adjust boiler operating parameters like water level, pressure, and temperature based on actual needs and conditions to avoid extremes that could compromise efficiency and safety.
6. Regularly clean heat exchangers: Clean the heat exchangers of fuel-gas boilers regularly to remove dirt and sediment, maintaining their thermal conductivity and reducing energy loss.
7. Energy management: Establish an energy management system to monitor and analyze consumption, develop rational energy use plans, and implement energy-saving measures. Scientific management can improve energy efficiency and reduce consumption.
These are common methods and suggestions, but specific applications should be determined based on actual conditions and boiler characteristics. Adhere to relevant laws, regulations, and safety procedures to ensure safe boiler operation.
When using a gas thermal oil furnace, please note the following:
- Safe Operation: A gas thermal oil furnace is a high-temperature equipment, and safety must be a priority during operation. Operators should be familiar with the equipment's operating procedures and safety precautions, wear necessary personal protective equipment, and ensure safe operation.
- Gas Supply: A stable gas supply is required for a gas thermal oil furnace. Before use, check if the gas pipeline is clear and the gas valve is open to ensure normal gas supply.
- Thermal Oil Circulation: A thermal oil furnace needs to circulate the thermal oil through a pump to the heat source equipment. Before use, inspect the pump's operation to ensure it functions properly.
- Temperature Control: A gas thermal oil furnace typically requires a temperature control system to regulate the thermal oil's temperature. Before use, check the system's settings and adjustments to ensure accurate and reliable temperature control.
- Regular Maintenance: Regular maintenance and upkeep are necessary for a gas thermal oil furnace, including cleaning the burner, inspecting pipeline and valve seals, and replacing worn parts. Regular maintenance ensures the equipment operates smoothly and extends its lifespan.
- Environmental Protection: Gas thermal oil furnaces produce exhaust gases during combustion, so ensure proper exhaust emissions. Implement appropriate exhaust treatment measures, such as flue gas purification equipment, to minimize environmental impact.
The above are some points to consider when using a gas thermal oil furnace. To ensure safety and the normal operation of the equipment, it is recommended to follow relevant operating procedures and safety requirements, and to perform regular maintenance and inspections. If necessary, consult the manufacturer or engineer of the gas thermal oil furnace for advice.
The gas steam boiler's annual gas consumption for a one-ton capacity unit depends on various factors, including the boiler's efficiency, load conditions, and operating hours. Generally, it can be estimated using the following formula: Gas Consumption (m) = Boiler Thermal Efficiency × Rated Thermal Power × Operating Hours. Here, the boiler thermal efficiency refers to the boiler's energy utilization efficiency, typically expressed as a percentage; the rated thermal power is the boiler's rated thermal output, usually in kilowatts (kW); and the operating hours are the time the boiler is in operation, commonly measured in hours.
It's important to note that the boiler's thermal efficiency and rated thermal power can be determined based on the specific model and parameters of the boiler, while the operating hours need to be estimated based on actual usage. Therefore, to accurately calculate the annual gas consumption of a one-ton gas steam boiler, it is recommended to refer to the technical specifications and operating records of the boiler, or consult with the boiler manufacturer or engineer.
Our company attaches great importance to technological innovation and R&D design. We have one municipal-level enterprise technology center in Heze City, equipped with non-destructive testing, physical and chemical testing, welding testing, hydrostatic testing, and other testing facilities. We have over 600 types of equipment, including CNC machine tools, X-ray flaw detectors, digital ultrasonic flaw detectors, mechanical property testing machines, chemical analyzers, spectrometers, tensile testing machines, plasma welding machines, and more. Our key products such as welding of temperature and pressure vessels, biomass boiler emission reduction, and waste heat recovery have successively been included in multiple Shandong Provincial Department of Industry and Information Technology science and technology innovation projects, Shandong Provincial key projects, and Heze City innovative and excellent projects. We have accumulated a total of 27 authorized utility models, 16 authorized inventions, participated in drafting 2 standards, 2 industry standards, and registered 15 trademarks. The technical team, in collaboration with Professor Yajiang Li of Shandong University, has developed deep cryogenic container processing technology using the international plasma arc + wire filling argon arc welding (PAW-GTAW) technology, which has been appraised as reaching international standards in the field of deep cryogenic container manufacturing at the provincial level.
Choose ZJET customized solutions, let's create brilliance together!




































