Y(Q)W Series Fuel (Gas) Organic Heat Carrier Boiler Product Brief
An Organic Heat Carrier Boiler (abbreviated as Heating Furnace) is a new type of heating equipment that uses coal, oil, gas, and biomass as fuel sources and flue gas as the heat source. It employs heat transfer oil (such as L-QB, L-QC, L-QD, etc.) as the heat carrier, which is circulated by a forced circulation pump to transfer heat to the heat-using equipment and then returns to the heating furnace to be reheated. It is a high-temperature, low-pressure, and energy-saving device, with a heating temperature of up to 340°C. It operates at a working pressure below 1.0 MPa and is reliable due to its liquid-phase state.
Applicable Industries
Organic heat carrier furnaces feature high heating temperature, low working pressure, and energy-saving properties, and are widely applicable in various industrial heating processes. They replace electric and steam heating, improving productivity.
(1) Petrochemical Industry: polymerization, melting, condensation, distillation, H2 removal, forced insulation.
(2) Fats and Oils Industry: fatty acid distillation, oil refining, concentration, esterification, vacuum deodorization.
(3) Fiber Industry:聚合 (polymerization), 熔融 (melting), 纺丝 (spinning), 延伸 (drawing), 干燥 (drying).
(4) Textile Dyeing and Finishing Industry: Heat setting, heat melting dyeing, baking, calendering, drying, and hot air sizing.
(5) Plastic and Rubber Industry: Heat pressing, heat stretching, vulcanization molding, polishing, injection machines, paste mixers, conveyor dryer.
(6) Paper Industry: Drying, Corrugated Paper, Calender, Coating Roller.
(7) Wood Industry: Plywood, MDF heat press molding, wood drying, steam equipment.
(8) Building Materials Industry: Gypsum board drying, asphalt heating, asphalt concrete, emulsified asphalt, concrete component curing, drying equipment, roofing felt production line.
(9) Mechanical Industry: Paint Spraying, Printing, Drying; Assembly and Treatment; Cleaning and Drying.
(10) Food Industry: Baked Bread, Baked Crisp Biscuits, Steam Cookers, Pressure Vessels, Belt Dryers.
(11) Air Conditioning Industry: Industrial factory and residential building heating.
(12) Electrical Equipment Industry: Calendering Machines, Plate Presses, Vacuum Kettles, Drying Equipment.
(13) Coke Industry: Gas Storage Tanks, Mixing Stations, Distribution Stations.
(14) Metal and Casting Industry: Degreasing Pools, Salt Treatment Equipment, Drying Ovens (Rooms), Sand Core Drying.
(15) Detergent Industry: Steam Kettles, Pressure Vessels, Belt Dryers, Fat Equipment, Distillation Towers.
(16) Fat and Paint Industry: autoclaves, dryers, distillation tanks, cooking equipment.
(17) Automotive Industry: Tunnel dryers, degreasing baths, salt treatment equipment.
Carbon Industry: Graphite electrodes, carbon products, asphalt melting, kneading pot heating, molding.
Features
Large Diameter Room
The boiler room is composed of large diameter coils, boasting ample fuel space and high thermal efficiency.
2. Excellent pipe design
Heaters and external spiral tubulars are made from multi-head, small-diameter steel pipes, offering excellent thermal properties, low stress, and reliability.
3. Excellent process design
Three-pass smoke system, medium flows through both inner and outer pipes, even flow rate, operation.
4. Sufficient Power Output
Heat surface layout is well-designed, with a large area, excellent heat transfer, high efficiency, and sufficient output.
5. Multi-functional explosion-proof device
The furnace tail is equipped with a blast-proof device connected to the combustion chamber. In the event of a fuel explosion within the combustion chamber, the high energy produced instantly can automatically reset. It also serves the functions of a fire-viewing mirror and maintenance access, facilitating combustion chamber inspection by utilizing the flames during operation.
6. Unique Cigarette Box Sealing
The furnace cover features an integral structure with multi-level labyrinth sealing, utilizing advanced sealing techniques and materials. It boasts excellent compressibility, completely preventing smoke leakage and is reusable.
7. Enhanced Automated Control Measures
Oil temperature control with multi-level protection for medium temperature, pressure, and smoke temperature overshoot settings, ensuring reliable operation.
8. Automatic Control Level
Boiler controllers are equipped with Siemens/DELIXI electrical components, ensuring reliable performance. The controllers come in three types: standard model, bilingual menu with LCD display in both Chinese and English, and screen type with human-machine dialogue and remote control. The standard configuration is the standard model.
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