Y(Q)W Series Fuel (Gas) Organic Heat Carrier Furnace Product Brief

An Organic Heat Carrier Furnace (abbreviated as Heating Furnace) is a new type of heating equipment that uses coal, oil, gas, and biomass as fuels and flue gas as the heat source. It employs thermal oil (such as L-QB, L-QC, L-QD, etc.) as the heat carrier, circulated by a forced circulation pump, to transfer heat to the heat-using equipment and then return to the heating furnace for reheating. It is a high-temperature, low-pressure, and energy-saving device with a heating temperature up to 340°C. It operates at a working pressure below 1.0 MPa and is reliable due to its liquid-phase state.

Applicable Industries

The organic heat carrier boiler features high heating temperature, low working pressure, and energy-saving capabilities, and can be widely used in various industrial heating applications. It replaces electric and steam heating, improving production efficiency.

(1) Petroleum Chemical Industry: polymerization, melting, condensation, distillation, hydrogen removal, forced insulation.

(2) Oil Industry: Fatty Acid Distillation, Oils, Concentration, Esterification, Vacuum Deodorization.

(3) Fiber Industry:聚合 (polymerization), 熔融 (melting), 纺丝 (spinning), 延伸 (drawing), 干燥 (drying).

(4) Textile dyeing and finishing industry: heat setting, heat melting dyeing, baking, calendering, drying, hot air sizing.

(5) Plastic and Rubber Industry: Heat pressing, heat stretching, vulcanization molding, polishing, injection machines, paste mixers, conveyor dryer.

(6) Paper Industry: Drying, Corrugated Paper, Calender, Coating Roller.

(7) Wood Industry: Plywood, density board hot-pressing, wood drying, steam equipment.

(8) Building Materials Industry: Gypsum board drying, asphalt heating, asphalt concrete, emulsified asphalt, concrete component curing, drying equipment, roofing felt production line.

(9) Mechanical Industry: Spray painting, imprinting, drying; assembly processing; cleaning and drying.

(10) Food Industry: Baked Bread, Dried Biscuits, Steam Pot, Pressure Vessel, Belt Dryer.

(11) Air Conditioning Industry: Industrial factory and residential building heating.

(12) Electrical Equipment Industry: Polishing Mills, Plate Presses, Vacuum Kettles, Drying Equipment.

(13) Coke Industry: Gas Storage Tanks, Mixing Stations, Distribution Stations.

(14) Metal and Casting Industry: Degreasing ponds, salt treatment equipment, baking machines (rooms), sand core drying.

(15) Detergent Industry: Steam Kettles, Pressure Vessels, Conveyor Dryers, Fat Equipment, Distillation Towers.

(16) Fat and Paint Industry: autoclaves, dryers, distillation tanks, cooking equipment.

(17) Automotive Industry: Tunnel Dryers, De-fatting Baths, Salt Treatment Equipment.

Carbon Industry: Graphite Electrodes, Carbon Products, Asphalt Melting, Mixing Pot Heating, Shaping.

Features

Large Diameter Room

The boiler room is composed of large-diameter coils, featuring ample fuel space, complete functionality, and high thermal efficiency.

2. Excellent Disc Tube Design

Boilers and external spiral coils are made from multi-headed, small-diameter steel pipes, offering excellent thermal performance, low stress, and reliability.

3. Excellent Process Design

Three-pass smoke design, medium flows through both inner and outer coils, uniform flow rate, operation...

4. Sufficient Power Output

The heating surface is well-arranged, with a large area, excellent heat transfer, high efficiency, and ample output.

5. Multi-functional explosion-proof device

The furnace tail is equipped with a flame-proof device connected to the combustion chamber. In the event of an explosion due to the release of fuel, the high energy produced instantly can automatically reset. It also serves the functions of a fire observation mirror and a maintenance access channel, facilitating combustion chamber inspection while utilizing the flames during operation.

6. Unique Sealing for Cigarette Boxes

The lid features an integrated structure with multi-level labyrinthine sealing, utilizing advanced sealing techniques and materials. It boasts excellent compressibility, completely preventing smoke leakage and is reusable.

7. Enhanced automatic control measures

Oil temperature control with multi-level protection for medium temperature, pressure, and smoke temperature overshoot settings, ensuring reliable operation.

8. Automatic Control Level

Boiler controllers are equipped with Siemens/Deli西 electrical components, ensuring reliable performance. There are three types of controllers: the standard model, a model with a bilingual (Chinese-English) LCD menu, and a screen-type model for human-machine dialogue and remote control. The standard model is the standard model.

Fuel/Gas Thermal Oil Heater is a modular forced circulation vertical fuel (gas) boiler. The boiler body has a compact heating surface structure, consisting of inner and outer closely packed discs. The inner disc pipes form a radiant heating surface, while the outer surface of the outer disc pipes forms a convective heating surface. The boiler consists of an upper body and a lower combustion chamber, assembled on-site. After the fuel is fully combusted in the combustion chamber, most of the heat is absorbed by the radiant heating surface. The high-temperature flue gas then enters the convective heating surface for heat exchange. After leaving the boiler, it heats the air required for boiler combustion in the air preheater, and is then sent to the chimney and released into the atmosphere by the induced draft fan. Points to note when using Fuel/Gas Thermal Oil Heater: 1. Operate strictly according to the heating curve. 2. Do not use when the pressure difference is unstable. 3. Stop the thermal oil circulation pump only when the oil temperature drops below 80°C. 4. Ensure good thermal oil circulation during high-temperature operation. 5. Maintain a high liquid level of thermal oil in the high-level tank during normal operation, and a low liquid level in the storage tank. 6. Do not exceed the allowable working temperature of the thermal oil for the outlet temperature. 7. Do not use water to extinguish the furnace during emergency shutdown. 8. Do not mix different types of thermal oil. 9. The vent of the oil storage tank should be connected to a safe area. 10. The initial heating speed must be carried out according to the heating curve. 11. Start the induced draft fan before the blower, and stop the blower before stopping the induced draft fan. 12. The boiler room should be equipped with electrical and oil fire fighting equipment.

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