Key Performance and Structural Features
1) This unit is used for materials with thickness ≤ 10mm and width ≤20The leading edges with a circular arc cross-section, having a length of ≥250mm, undergo circular arc machining.
2) For the current shape being processed for the busbar arc head, control the interface by standardizing the types of busbar arc heads being machined.
Currently Standard Configurations:
R is half the web width, transitioning directly.
2. R less than half of the width, R + straight section + R transition
3. Radius transition
3) The fixture utilizes automatic centering technology tailored to the busbar layout, ensuring the pressing head applies pressure to the optimal force point, securely holding the workpiece for one-time automatic clamping.
4) Utilizes a booster structure for the press head, ensuring more stable workpiece clamping and improved surface finish.
5) Designed specifically for busbar arrangement, a specialized welding body is crafted to increase the main shaft and guide rail sizes, enhancing machining rigidity and precision. The X and Y axes can be used in conjunction to process various trajectories. For the Z-axis, a suitable tool is selected based on the different arrangement thicknesses for initial fine adjustment, which is a one-time adjustment and requires no subsequent intervention. The tools feature an international standard BT40 collet and are equipped with an automatic tool changer, making tool changes simple and quick.
6) The machine features high-precision ball screws and linear guides tailored to busbar layouts. It employs heavy-duty large-size linear guides, ball screws, and nuts to ensure superior rigidity of the moving parts, reduce vibration and noise, and enhance workpiece quality.
7) Utilizes renowned brands of components both domestically and internationally, ensuring long lifespan and quality assurance.
8) The program used by this machine is independently developed by our company.Embedded Graphics Automatic Programming Software(Our proprietary technology,)Achieve programming automation. The program interface is intuitive and user-friendly, allowing for human-computer dialogue, without needing to understand various codes.No prior experience with standard CNC machines is required.Just input a few parameters based on the graphic, and the equipment is ready.Automated Machine Code GenerationReduce the time spent on manually coding, eliminate the possibility of errors in manual coding, especially those common in manual input by general machining centers.The possibility of incorrect dimensions at X, Y, Z coordinates.
9) The machine features full protection, with an integrated mechanical and electrical design, rational layout, environmental protection, and clean operation, ensuring ease of safe handling.
10) The machine-processed busbar boasts a beautiful appearance, free of sharp discharge, reduces cabinet size to save space, and significantly cuts down on the usage of copper materials.
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