Circular Saw Blade Parameters and Structural Characteristics

I. Equipment Overview

This series of machine tools is primarily used for cutting risers of aluminum castings on die casting islands, featuring high cutting efficiency, energy-saving, and simple operation.

This machine tool utilizes a fully enclosed structure for processing, featuring circular saw blades as cutting tools. Equipped with a CNC numerical control system, it facilitates signal interaction with loading robots, automating the sawing process, and the sawing speed is controlled by the CNC system.

II. Performance Features

1. Designed specifically for cutting aluminum risers, featuring CNC system control for high precision and easy operation.

2. Double-column structure with linear guide rail guidance, ensuring stable and reliable guidance. The fixture features a 90° flip design, which allows for the cutting requirements to be met with a single clamping.

3. Servo motor drives the cutting motor to move along the Z and X axes for quick approach to workpiece positioning. The Y-axis servo motor feeds the workpiece, and after the fixture is flipped 90°, the Y and Z axes work together for sawing along the workpiece contour. Rapid forward and feed movements. Smooth transitions between actions, stable, agile, and reliable.

4. After sawing, the sprues slide directly into the iron frame via an incline.

5. Full machine exterior protection, with an extra feeding station on the guard cover for robotic material loading.

6. Fault alarm device, rapid fault diagnosis, easy for maintenance and repair.

7. Centralized lubrication for lead screws, equipped with an automatic lubrication pump.

8. Equipped with an air gun for easy chip cleaning

9. To ensure the stable performance of the entire machine, all components selected are from renowned brands both domestically and internationally. The main components of the machine undergo heat treatment to guarantee the smallest geometric deformation for dimensional stability.

Section 3: Brief Description of Equipment and Tooling Process

1. The workbench's starting position is on the outer side of the guard, serving as the loading and unloading station.

2. The robot (with the worktable at the feeding station, no material on the cutting fixture) places the workpiece on the fixture and the clamping mechanism secures it (upon receiving the signal from the robot that the material placement is complete).

3. The Y-axis drives the workbench workpiece into the equipment's inner cavity, while the Z-axis and X-axis position the material handle for sawing.

4. Cutting motor starts; Y-axis feed cuts off the handle.

5. Retract cutting motor to a safe position along the Z-axis and X-axis.

6. Workwear Flip 90°

7. X-axis riser positioning

8. The Z-axis and Y-axis联动 cutting risers along the workpiece contour

9. Cutting motor stops, fixture resets, and the Y-axis with workpiece returns to the feeding position

10. Release the clamp and send the signal to the robot to pick up the material