Available for expansion to metallographic analysis with additional objectives and analytical software.
Product Introduction:
The analysis system is designed for the cleanliness inspection of automotive parts samples. It can automatically count, analyze, and categorize by size grade the types, sizes, and quantities of impurities on the filter membrane. It meetsVDA 19, ISO 16232 standards for component cleanliness testing requirements by powertrain factories such as Volkswagen, BMW, Ford, Mercedes-Benz, General Motors, and others. We provide standard data reports compliant with these specifications and offer customization of data reports.
System Composition:
Olympus Golden Elephant Microscope from JapanBX53M
High-Precision Three-Axis Electric Scanning Platform
Professional Cleanliness Analysis Software
Professional High-Speed High-DefinitionCCD
High-performance computer
System Technical Requirements:
Scanning time for a single filter membrane should be controlled to4 minutes (at a magnification of 5, with each pixel area approximately 1.8μm x 1.8μm).
Accurately differentiate between metallic and non-metallic particles by adjusting the hardware support for polarized light, ensuring correct classification for standardized data-based assessment.
Available by length gradeClassified and graded according to ISO16232-2018, VDA19-2015, and company-defined standards, and capable of calculating the total length of fibers on the filter membrane.
Available for customization according to customer requirementsParticles of various sizes ranging from 5-1000μm and above can be classified and evaluated statistically.
The Cleanliness Analysis Report should include product model, customer name, inspection requirements, inspection date, inspection equipment model, inspector, inspection photos, and evaluation results. The Cleanliness Analysis Report can be saved and printed.
As perVDA 19-2015 specifies the total number of contaminants per filter membrane, total contaminants per individual part, and 1000cm²Assess the total number of pollutants within the calculated area and present it in a report format.
For particle diameters ofParticles larger than 2mm can be accurately identified; the electric Z-axis software is controllable to achieve the focus compensation function.
The system can also automatically measure and calculate the area, width, and inscribed circle, etc., of individual particles.
Measurement Software Interface and User Manual.
The software automatically assembles scanned images and stores the full scan of the filter membrane; stored filter membrane images can be retrieved at any time for reanalysis, storage, and automatic export.Office, Word reports; particle grade in the report template can be set according to user needs. Scan results can be manually edited, and particles of any shape can be split or associated.
Equipped with a high-precision automatic scanning load platform with free travel, featuring automatic, manual, and software control modes. Overall accuracy and detection results of the scanning platform and equipment are controlled through standard blocks.
Equipped with a dedicated filter membrane bracket, and suitable for47mm, 50mm, etc., filter paper specifications.
The scanning data of the nylon mesh woven film shows the same as the scanning data of the surface filter film, with the results unaffected by the mesh.
Component Performance:
JapanOLYMPUS BX53M Research-grade Inverted Metallographic Microscope (detects particles ≥5μm); offering superior imaging performance and a comfortable operation experience, providing customers with a more comprehensive solution.
X, Y, Z-axis fully automatic control scanning stage: Repeat accuracy: ≤1um, Travel: 80mm x 60mm, High speed: ≥100mm/s, Small step size: ≤200nm
High-definitionCCD camera, USB 3.0 interface, accuracy 0.4um/pixel, actual pixel count 2 megapixels. High frame rate: 30 fpsRame Rat; Fast capture speed, no lag.
Professional cleanliness analysis software, streamlined and simplified; seamless splicing technology, repetitive positioning of each particle, full-image viewing, particle statistics, automatic evaluation, one-click export of professional reports, high efficiency, accurate and reliable.
DELL-7070 CPU i7, 8GB RAM, 1TB HD, 21.5" display, Windows 10 operating system
Analysis process is fully in accordance withCompliance with ISO 16232, VDA 19, and other standards meets the cleanliness testing requirements of major automakers such as Volkswagen, BMW, General Motors, and Ford.
