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JG-T6YVibration Aging Equipment, Residual Stress Relief Device
Technical Specifications of the System
1Excitation Force: 15KN (Adjustable)
2Speed Range: 0-8000 RPM (adjustable)
3Processable workpiece weight: 0-20T (adjustable)
4Steady Speed Accuracy: ±1 R/MIN
5Motor Power: 1.2 kW
6Acceleration Range: 0-199.9 M/S²
7Print A-n. A-t curves and data comparisons online.
★Accurately relieve stress from workpieces through various combinable operation methods.
★Fully automated scientific method for batch processing molded products with simple human-machine dialogue
★Suited for products with fewer custom-made items and more standardized products
Through super programming, semi-automatic, fully automatic, online printing, and advanced manual operations, it achieves the purpose of flexibly combining different functions and methods to accurately and timely process workpieces. It is capable of online printing during both semi-automatic and fully automatic operations, and also offers the option of online overlapping and comparative printing. It serves as a transition from low-end equipment to conventional equipment.
This series includes four specifications, with the following main functions:
1Identifiable vibration mode
2Advanced manual
3Scientificly automatic
4Large digital tube display
5Super Programming
6Multiple vibration mode aging
7Super Semi-Automatic
8Human-Machine Dialogue
9Overload, overcurrent, overspeed protection
10The main unit and motor are both equipped with strong and weak electrical isolation.
11Multi-peak identification
Hardware specifications as follows:
1One control box.
2One permanent magnet DC exciter.
3One set of acceleration sensors and their mounting magnets.
4Two specialized fixtures, four shock-absorbing rubber pads, and one set of tools.
5One set of special motor cables, one shielded wire, one power cord.
6Replacement parts include: one ribbon, one aviation plug, two photoelectric tubes, ten tubes.
Reeled printing paper, several pieces of soldering tin heat shrinkable tubes, one shielded wire, one set of motor cables, and one pair of carbon brushes.
7One set of textbooks, one set of factory documents, one set of user manuals.
Why can vibration aging machines accurately eliminate the residual stress in workpieces?
Because:
1Super semi-automatic and scientific fully automatic models can flexibly perform full-process online printing, full-process pre-printing online scanning, and full-process printing.
2High-performance vibration aging machine equipment can be flexibly set to multiple effective frequencies for aging processing of workpieces.
As shown below: Beam-shaped workpiece (a), scanned to obtain the a-n curve as in (b). Conducted vibration mode analysis based on the scientific principle of vibration aging. As clearly visible from figures (c) and (d): Resonant frequency n1 can primarily eliminate stress in Area A, while n2 can primarily eliminate stress in Area B. The SSMN Expert vibration aging equipment can flexibly select to treat n1, n2, or both n1 and n2 based on the distribution of residual stress in the workpiece.
Fault self-diagnosis, man-machine dialogue
The vibration aging equipment panel is equipped with a set of photodiode lamps, which can be turned on or off according to the internal program of the host and the overall system operation, indicating different statuses. They signal operational input parameters, commands, or warnings to the operator regarding the machine's state or the progress of the aging process.
