Vibration Stress Relief Equipment, also known as Vibration Stress Relief Method, involves subjecting workpieces (including castings, forgings, and welded structures) to vibration treatment for several minutes to several tens of minutes at their natural frequencies to eliminate residual stresses and stabilize dimensional accuracy. This process is characterized by its low energy consumption, short duration, and significant effects. In recent years, it has experienced rapid development and widespread application both domestically and internationally.
We have a large inventory to ensure a constant supply. Customers using our equipment can enjoy free on-site installation and debugging, as well as free technical training for their staff. We can also provide the necessary corporate qualifications, technical documents, and production certificates for the equipment. We aim to alleviate any customer concerns. The company has established multiple offices domestically, offering robust support for our after-sales service. We look forward to partnering with a wide range of customers to create a win-win situation together!
The vibration aging equipment consists of a controller, exciter, sensor, elastic pad, printing system, auxiliary tooling, and related connection lines. It is easy to operate and convenient to use. With the increasing awareness of energy conservation and emission reduction and the actual effectiveness of vibration aging technology, vibration aging equipment is increasingly applied in the production process and is an indispensable practical equipment for eliminating residual internal stress domestically. Practice has proven that replacing heat aging with vibration aging can save over 90% of energy, improve deformation resistance by over 30%, enhance size stability by over 30%, and increase fatigue life by over 20%. The aging time typically requires only 15-40 minutes and is not limited by the weight or size of the workpiece. It can be scheduled between any production steps. It has the advantages of low investment, low operating costs, and simple operation, and is increasingly used in the production and processing process.
Currently, the vibration stress relief equipment technology adopted by various countries is mostly resonance aging. This process involves securely holding the exciter in the appropriate position on the workpiece being treated, adjusting the excitation force according to the size and shape of the workpiece through the control part of the vibration equipment, and adjusting the excitation frequency according to the natural frequency of the workpiece until the signal received by the vibration sensor (tachometer or accelerometer) attached to the workpiece reaches a high value. At this point, it indicates that the workpiece has reached resonance. By continuing to vibrate in this state for a period of time, the purpose of stress relief and stable dimension accuracy can be achieved. As this process becomes more mature and vibration and control equipment becomes more refined, vibration aging has been widely adopted by more than a dozen industrialized countries. A stress relief company in the United States has conducted over 5,000 vibration aging treatments, with cost analysis showing it to be only 10% of thermal aging, making it a complete substitute for thermal aging. In the UK and West Germany, vibration aging is commonly used for the welding beams and frames of aircraft assembly jigs, and the Institute of Experimental Research on Metal Cutting Machine Tools in the Soviet Union has recommended the vibration aging process to various machine tool factories. Some large-scale and foundation components in heavy-duty machine tool factories have also adopted vibration aging. In recent years, China has made significant progress in the research and application of vibration aging. Actual usage shows that workpieces treated with vibration aging have good size accuracy stability, with vibration aging costs being about 10% of thermal aging and energy consumption less than 5% of thermal aging.
Vibration Aging Equipment Features:
⑴Color LCD screen:
Used for online dynamic display of a-n, a-t curves, data, and operation prompts.
⑵ Manual Acceleration Key:
After powering on, pressing this button once enters manual slow acceleration mode, press it again for acceleration mode, and press it a third time for fast acceleration mode.
⑶ Manual speed reduction key:
When the equipment is in standby speed, pressing this button once enters manual slow deceleration mode, pressing it again switches to deceleration mode, and pressing it a third time activates fast deceleration mode.
⑷ Run (Stop) Button:
After setting the time, pressing this button will activate the device into a timed automatic operation mode (recommended use).
With both speed and time set, pressing this button enters the semi-automatic operation mode with timed and constant speed.
After powering on, press this key first to activate the device in non-programmed automatic operation mode.
Pressing this button will immediately stop the device in any working state.
⑸ Print Key:
Used to print the content displayed on the screen.
⑹ Printer:
Used for plotting a-n, a-t curves and data.
Vibration Aging Machine Hardware Configuration:
⑴Main power switch
⑵AC Power Supply
⑶⑷Dual Main Circuit DC Power Supply
⑸Fan
⑹Sensor Signal Cable Connector
⑺Five-core cable socket connecting the controller to the exciter
⑻Input power socket AC 220V 50Hz
Due to the increasingly significant technical and economic effects of vibration stress relief equipment, its application scope is also expanding. Various components made from materials such as steel, cast iron, and colored alloys have successfully adopted vibration aging in industries such as mechanical manufacturing, chemical equipment, and power machinery.
Operational Training: Our company's training engineers provide free on-site training to new equipment operators, ensuring they learn and master the operation techniques, with training completion marked by the operators' signed acknowledgment. We sell vibration aging equipment, offering a complete product range with guaranteed quality. Free installation and commissioning on-site, along with operator training.
Installation and Commissioning: Purchasers of our company's equipment will be provided with installation and commissioning services by experienced equipment installation engineers. Free technical guidance for equipment installation and engineering services is offered to ensure comprehensive customer support.
Application Range: Vibration aging is suitable for castings, forgings, and welded components made of carbon structural steel, low-alloy steel, stainless steel, cast iron, and non-ferrous metals (copper, aluminum, zinc, and their alloys), as well as their machined products.
