Product Overview
1. Streamlined body design, with powder coating process for chip-resistant finish, offering a stylish and durable appearance.
2. A separate 0.6-meter preheating zone, fully infrared preheating, ensuring optimal welding results for PCBs.
3. Patented titanium alloy chain claws, non-stick, non-warped, long-lasting.
4. Single observation window for easy operation and maintenance.
5. The solder pot features an adjustable nozzle design; the oxidation of solder slag is extremely low, utilizing the liquid tin flow design principle to minimize the impact oxidation of solder.
6. The transmission mechanism features precise modular design, ensuring accurate transmission, long service life, and easy maintenance.
7. The rosin spray unit is removable and can be disassembled for easy cleaning and maintenance.
8. Isolation spray device, soldering flux smoke exhausted through the duct.
9. Robust parameter library functionality, allowing for on-demand access and operation of various PCB process parameters.
10. Utilizing a PLC control system ensures the system's reliability and stability.
11. Can be automatically turned on and off according to the user-set date, time, and temperature control parameters.
12. System fault self-diagnosis, automatic display of fault causes, and real-time access to troubleshooting methods.
13. The heating temperature employs PID closed-loop control for stable and reliable temperature regulation.
14. Closed-loop automatic tracking spray system with adjustable spray width and duration, allowing for preset early and extended spray times as needed.
15. The setup features economic operation, automatic wave formation upon passing the plate, and significantly reducing the amount of tin oxidation.
16. The transportation system employs a limiter to ensure stability and safety during shipment.
17. Short-circuit and overcurrent protection system, providing protection for critical electrical components of the equipment.
18. Closed-loop control of transportation system. Variable speed with precise control over PCB preheating and welding time.
| Complete Machine Technical Specifications | ||
| Adjustable PCB board width | Max.50~250mm | |
| PCB board shipping height | 750±20m | |
| PCB board shipping speed | 0~1200mm／min | |
| PCB Board Transportation Angle (Soldering Incline) | 3~7 degrees | |
| PCB board shipping direction | L→R | |
| Height restriction for components on PCB boards | Max.100mm | |
| Peak Height Range | 0-12mm adjustable, maintaining peak balance. | |
| Peak Count | 2 | |
| Preheat zone length | 800mm | |
| Number of preheating zones | 1 | |
| Preheat zone power | 4kw | |
| Preheat zone temperature | Operating temperature: adjustable up to 250°C | |
| Heating Method | Infrared | |
| Number of cooling zones | 1 | |
| Cooling Method | Axial Flow Fan Cooling | |
| Applicable Solder Types | Lead-Free Solder/Standard Solder | |
| Tin Furnace Power | 6kw | |
| Tin pot melting capacity | Approx.180kg | |
| Tin Furnace Temperature | Room temperature ~ 300°C, control accuracy ±1-2°C | |
| Method of temperature control | P.I.D+SSR | |
| Full Machine Control Method | Mitsubishi PLC + HMI Touch Screen | |
| Soldering Paste Capacity | Max5.2L | |
| Soldering paste flow rate | 10~100ml/min | |
| Spray Method | German FEST Rodless Cylinder + Cross Spray Nozzle | |
| Power Supply | 3-phase 5-wire system, 380V | |
| Starting Power (Total Power) | Max.9kw | |
| Normal Operating Power | Approx.3.5kw | |
| Gas Source | 4~7kg/CM2 | |
| Rack dimensions | L1800×W1200×H1500mm | |
| Dimensions | L2600×W1200×H1500mm | |
| Weight | Approx.600kg | |
| Shell part | ||
| Airframe structure | New streamlined shell design, featuring industrial channel steel as the frame, 2mm thick steel plate bent to form the shell. The bottom of the unit features 4 swivel casters, with an additional 4 foot cups for positioning and placement (adjustable for the unit's level and height); the front door is an extended arched tempered glass, with a max field of view design. | |
| Front door structure | Fully enclosed one-way transparent tempered glass door structure, featuring double hydraulic gas springs for the door to open, ensuring maximum operational and maintenance space. | |
| Backdoor structure | Magnetic belt with detachable buckle design, offering ample maintenance space | |
| Top of the unit | A set of explosion-proof lighting fixtures | |
| Surface Treatment | Whole machine coated in computer gray (glass door frame in sky blue) | |
| Spray section | ||
| Nozzles | Utilizing a cross-over nozzle, the spray pattern is adjustable from 20 to 65mm fan width. The nozzle height is adjustable from 50 to 80mm, with a maximum flow rate of 60ml/min. | |
| Airline System | Imported filters, control valves, and pipe joints are used, with digital pressure display. All air hoses for the spray systems are made of acid and alkali-resistant, corrosion-proof SMC hoses. | |
| Spray Nozzle Mobile System | Boltless cylinder drive, Siemens PLC intelligent control, utilizing limit switches and board light eyes for combined control, automatically detecting spray based on PCB speed and width. | |
| Solder Paste Recovery System | The nozzle is fitted with a stainless steel bent tray below, designed to hold waste water and flux, which can be easily pulled out for cleaning. | |
| Soldering Flux Exhaust Filtration System | Extractor System: Stainless steel mesh frame with double-layer filter, utilizing the properties of fluid to maximize the filtration and recovery of excess soldering flux. | |
| Spray Can Structure | All stainless steel and aluminum alloy frame, easy to clean and maintain. High corrosion resistance, durable. | |
| Warm-up section | ||
| Preheat Zone | 600mm/1 independent temperature control preheating zone, offering ample preheating adjustment space for smaller PCBs and simple products; adaptable low-solids, no-clean soldering flux; reduces PCB thermal shock, ensures even PCB heating, and improves production efficiency. | |
| Temperature Control Method | Mitsubishi temperature acquisition module with precise and reliable PID temperature control, imported thermocouple detection system, featuring thermocouple abnormal alarm function. | |
| Heating Components | Utilizing Taiwan Taihan heating elements, offering fast heating, long lifespan, and low thermal inertia; ensuring uniform and consistent heat distribution across the temperature zone. | |
| Preheat Power | Total Power: 5 kW | |
| Installation Mode | The preheating system features a pull-out drawer modular design for easy maintenance and cleaning. | |
| Preheat Lid | Features a curved streamline design, filled with imported Sisal high-density rock wool for enhanced thermal insulation. Equipped with a full-view glass observation window at the front. | |
| Transmission section | ||
| High-tensile wear-resistant guide rail | Crossed aluminum guide rails feature high-temperature wear resistance, while stainless steel guide rails incorporate a special thermal compensation structure to prevent deformation and ensure no plate shedding. | |
| Track parallelism | Two-point synchronized track width adjustment device, worm and worm gear with high-precision screw adjustment, width adjustment accuracy less than 0.2mm, 8-point support, maintaining parallel and consistent tracks, no oversized or undersized ends, full track installation, no need to cut. | |
| Adjustable width method | Manual width adjustment | |
| Transfer with double claw | Cross-over with T=1.5MM double claws (non-deforming, non-tinning), board thickness ≦2.5mm (boarding via synchronous chain linkage) | |
| C/V speed setting range in minutes | Unit: 0mm/min Max: 0-1800mm/min | |
| CV speed deviation range | Electronic closed-loop control within 0-10mm/min | |
| Chain Tensioning Device | Chain Sprocket Tension Adjustment | |
| Transport Motor | Taiwan TCG 60W Motor | |
| Tin Furnace Section | ||
| Tin pot material | 3mm thick lead-free material, heat and corrosion resistant, suitable for lead-free process, long lifespan; comes with one standard lead-free crucible. | |
| Tin Furnace Features | Special structure wicking nozzles (width 200mm), high wave design, top feeding soldering method, reduces soldering point oxidation, oxides automatically aggregate, easy maintenance, no floating solder slag black powder. | |
| Ultra-low oxidation design | High-quality solder pot with excellent thermal stability, utilizing the principle of liquid tin flow design to minimize the oxidation of solder. | |
| Economical operation | The board spraying wave function is controlled by PLC and photoelectric switches, reducing unnecessary waste. | |
| Method of tin furnace movement | Manual | |
| Tungsten adjustable height | 0-12mm | |
| Wave Motor | Taiwan TCG High-Temperature Motor, variable frequency precise adjustment of peak height, digital regulation | |
| Heating Component | Utilizing Taiwan-imported durable stainless steel heating tubes with long service life; external heating system, solder pot heating with top and bottom layer heating for greater accuracy, no risk of solder spitting, multi-rib reinforcement for anti-deformation. | |
| Cooling System | ||
| Cooling Method | Forced air cooling can significantly improve the bubble and pad lifting issues generated during the eutectic formation of lead-free solders. | |
| Software Control System | ||
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| Model and brand of key components | ||
| Control PLC + Touch Screen | Mitsubishi PLC + Display Touch Screen | |
| Transportation motors, gearboxes | Taiwan TCG, Single Phase 60W, Case 1: 120K | |
| Chain claw | Crossed with double claw hooks, thickness 1.5mm |
| Tin Furnace Motor | Taiwan TCG 3-phase 4-pole 0.25 kW high-temperature resistant |
| Rodless Cylinder | Germany FEST |
| Nozzle | Overcome with small nozzle |
| Electromagnetic valves, regulating valves, connectors, etc. | Taiwan Adler |
| Intermediate Relay | Japan OMRON MY2 MY4 |
| Variable frequency drive | Taiwan Hailip 0.4kw |
| Heating tube | Taiwan Taiyan, imported nichrome wire |
| Solid-state relay | Taiwan ANV |
| Air Switch / Main Switch | Chint |
| Contactor | Chint |
| Thermocouple | Insulating K-Type, Taiwan PANDA |
| Button Switch | Schneider |
