50*100 grooved tube
60*100 dual concave tubes
35*55 Groove Tube
1. **50x100 Grooved Pipe** - **Specification and Structural Features** - **Size Specifications**: This pipe material has a rectangular cross-section with a length of 100mm and a width of 50mm.
The size is crucial for the application effect. The allowable size deviation typically falls within a certain national standard range, for instance, the deviation of side length may be between ±0.5mm to ±1mm.
The specifics depend on the intended use and quality requirements of the piping. - **Groove Features**: The design of the grooves can vary in multiple forms.
The groove depth typically ranges from 3 to 8mm, with a width of approximately 5 to 15mm. The position of the groove can be on the outer, inner, or both sides of the pipe, depending on the specific application and functional requirements.
For example, the outer side features grooves that can be used for installing decorative strips or securing other accessories, while the inner side grooves may be for concealing wires, pipes, and the like. - **Key Production Processes** - **Forming Process**: During production, cold bending forming is commonly used. The steel strip is gradually bent into the target shape by passing through a series of rollers with specific shapes.
For pipes with a 50*100 size, the roller design must control the bending extent of both the long and short sides of the pipe to ensure the integrity of the cross-sectional shape.
During the cold bending process, the material properties and thickness of the steel strip affect the difficulty of bending and the quality of the shaped product. Generally, suitable low-carbon steel or alloy steel with a thickness of 1.5 to 3mm is chosen. - **Welding and Groove Processing**: The edges of the shaped tubes require welding, with high-frequency welding being the commonly used method. After welding, grooves are made through die stamping or CNC machining.
For example, CNC milling machines can be used to machine grooves on tube surfaces to meet size requirements. - **Application Areas** - **Construction Industry**: In architectural facade decoration, it can serve as decorative framing for installing curtain walls or exterior insulation materials.
Its larger size and grooved structure offer enhanced fixation. Ideal for indoor renovations, it's used to create large partition frames, with the grooves suitable for installing partition panels or hiding wires.
Achieve both aesthetics and practicality in partitions. - **Furniture Manufacturing**: Can serve as the framework material for large furniture pieces such as wardrobes and cabinets.
The grooves can be used to install drawer tracks, cabinet hinges, and other components, facilitating the assembly and use of furniture. For example, in a wardrobe frame, metal hooks can be installed using the grooves to hang clothes. 2. **60*100 Double Groove Tube** - **Specification and Structural Features** - **Dimensions and Double Groove Design**: The long side of the rectangular cross-section is 100mm, and the short side is 60mm. The double groove is its distinctive feature, with the two grooves symmetrically distributed on either side of the tube.
Can also be asymmetrically distributed to meet specific requirements.
Each groove may have varying depths and widths, but typically, the depth ranges from 3 to 10mm, and the width from 5 to 20mm, to accommodate different installation and fastening functions. - **Key Production Processes** - **Complex Shaping and Groove Creation**: The production process is more complex than that of single-groove pipes.
During cold bending, ensure the shape of the tubing while reserving space for the double concave slots and appropriate wall thickness.
The double groove production can be achieved through continuous stamping process, using a special double-slot stamping mold to stamp out two grooves on the pipe surface in one operation.
In welding, due to the higher structural strength requirements of double-dished pipes, in addition to high-frequency welding, more robust welding methods such as submerged arc welding may also be used for certain specialized pipe materials.
To ensure the safety of piping under heavy loads. - **Application Fields** - **Industrial Sector**: Double-socket pipes can offer more connection and fixing methods in the construction of industrial equipment frames.
For example, in the framework of an automated production line, double grooves can be used to install conveyance tracks, sensor brackets, and various other components, facilitating the layout and adjustment of the equipment.
In industrial environments requiring extensive piping installations, double grooves can be used separately for securing electrical wiring and hydraulic pipelines, resulting in a neater and more orderly layout of equipment piping. - **Building Structure Support**: In the structural support systems of large buildings, such as gymnasiums and exhibition halls' roof truss structures, the 60*100 double-grooved pipe can serve as a primary support component.
Double grooves can be used to connect other truss rod pieces or to secure roof covering materials, enhancing the overall stability and load-bearing capacity of the structure. 3. **35*55 Groove Tube** - **Specification and Structural Features** - **Dimensional Specifications**: The cross-section is rectangular, with the long side being 55mm and the short side being 35mm.
This relatively smaller size makes it suitable for applications that require more space or precise components.
Groove dimensions are typically small, with depths ranging from 2 to 6mm and widths from 3 to 10mm.
- **Key Production Process Points** - **Forming and Processing**: Due to the smaller size, higher requirements are placed on the cold bending forming process.
Generally, thinner steel strip materials with a thickness of 1 - 2mm are used for ease of bending and shaping.
During the槽加工 process, small molds are commonly used for stamping or rolling operations to ensure the slot dimensions and surface quality.
The welding process also requires control. The parameters for high-frequency welding should be adjusted according to the smaller dimensions and thin-walled characteristics of the pipe material to avoid over-welding and deformation of the pipe. - **Application Areas** - **Furniture and Interior Decoration**: In the production of small furniture (such as small shelves, bedside cabinets, etc.), the 35*55 grooved pipe can be used as frame material.
Grooves can be used to install small shelves or decorative strips, enhancing the furniture's aesthetics and functionality.
In interior decoration, it can be used to make small curtain rods, decorative hangers, etc., with its grooves designed for installing hooks or pulleys, meeting practical usage requirements. - **Automotive Interior Parts**: In automotive interior decoration, the 35*55 groove tube can be utilized to create frameworks for seat armrests, frames for small storage boxes inside the car, etc.
Grooves can be used for installing soft cushioning materials for handrails or dividers for storage boxes, enhancing the comfort and practicality of automotive interiors.
