The parameters and functions of the new generation noodle machine include automatic cutting, hanging, drying, and other functions. The new generation noodle machine can use 220V universal voltage, making operation more convenient and easy to understand. The new generation noodle machine can completely automate the entire process without the need for dedicated personnel to supervise.
Operation Guide
1. Noodles mixing: Pour the flour into the flour mixer, then add water at a ratio of about 25% according to the regulations. Start the conveyor and mix the flour and water evenly until they reach a granular shape (use after 10 minutes), and it is ready to use
2. Adjustment: adjust the roll gap with the hand wheel. The reference data of the roll gap of each group is: (except for units above 330) In the adjustment process, it is sometimes difficult to adjust the number of hand wheels tightly or loosely at one time. The key is to find out the reason and be patient. If you are not skilled, you can stop the machine to adjust it. Lock the hand wheel after it is normal.
3. Operation: Put the mixed flour into the flour hopper, press the knife and fix the knife stopper, and then start the machine. The panel from the third group should be manually guided to the next group (and so on for multiple groups) to complete the operation.
Common Faults
1. The panel cannot be connected properly?
Due to improper adjustment of the gap between the rolling rolls, there may be plate breakage and excess plate phenomenon. If the previous panel is thin and the next panel is thick, and the demand for the next panel is high, plate breakage will occur. Conversely, if the demand for the next panel is high, excess plate will occur. Therefore, when adjusting the gap between the rolling rolls for plate breakage, reduce the gap between the next pair of rolls to make it uniform.
2. Is the panel running along the edge or uneven thickness on both sides of the panel?
It is caused by the inconsistent gap between the two ends of the roller, so adjust the gap between the two ends of the roller to make it uniform.
3. Are the panels and noodles curved?
The installation angle of the roller scraper and cutting blade comb is too large or the comb blade edge is reversed. Adjust it to the correct position.
4. Is the panel stuck to the rolling mill?
It is due to surface damage, excessive moisture, or loose scraper bolts.
5. Can't you break the noodles?
If the cutting edge of the cross-section does not match the bottom plate, adjust the cutting edge of the cross-section to the correct position.
6. Is the noodle strip broken?
It is because there are impurities in the flour (residue left in the dough bucket last time) or uneven dough.
structural characteristics
550 type, 450 type, 350 type, 330 type
The rolling mill of the noodle machine is made of nickel chromium alloy double-layer metal centrifugal casting, with a surface hardness of HRC49-54 and a depth of 14-18mm to ensure service life and noodle quality. Its compact structure, reliable performance, novel design, and can be matched with large low and medium temperature drying equipment for continuous production. It has a high degree of modernization and automation, and has the special function of producing noodles under any climate conditions. It is an ideal large-scale advanced equipment for noodle production.
300-2 type, 260-2 type, 250-1 type
The noodle hanging machine has two types of rollers: steel rollers and casting rollers. The surface of the rollers is finely ground by a grinder, which is smooth and beautiful. The rolled noodles are even and smooth, ensuring good noodle hanging quality. The rollers are arranged at a 45 degree or 60 degree inclination, with a large opening, firm fixation, easy operation, safe and hygienic, and suitable for visual inspection. The transmission adopts reducer and chain transmission, with proper layout, reasonable rolling ratio and distribution, smooth transmission, accurate dynamic power in the transmission room, as well as low noise, no vibration, and superior performance. It can be matched with small drying equipment and is an ideal product for small and medium-sized noodle production enterprises.
250A, 250B, 200A, 200B
It has the advantages of small size, compact structure, safe use, simple operation, and convenient maintenance. The dough is continuously rolled by five rollers, resulting in a smooth and uniform surface, which creates a prerequisite for producing high-quality hanging noodles. The machine adopts a full gear transmission structure, and the rotating parts are equipped with rolling bearings, which operate flexibly, have stable performance, and high production efficiency. It is suitable for small and medium-sized hanging noodle processing enterprises.
Type 60, Type 100, Type 125 II
With the characteristics of simple operation, safety and energy saving, low price, and easy maintenance, it is suitable for units, enterprises, and canteens. The price is particularly in line with the financial budget of Chinese people, making it an ideal choice for consumers.
Safety and Maintenance
1. The operator should carefully study the instructions before use and strictly follow the instructions for operation.
2. Reverse rotation is strictly prohibited on this machine.
3. Before starting up, check for any abnormalities in various parts and promptly address any issues to avoid accidents.
4. Strictly prevent iron or other hard substances from mixing into the flour to avoid damaging the machine parts.
5. Do not pour the dough directly into the noodle bowl.
6. It is strictly prohibited to put hands into dangerous parts such as rollers, gears, chains, and cutters during machine operation.
7. Ensure lubrication of all rotating parts, including oil marks, oil cups, gears, and oil holes on various parts of the chain. Add 20 # -30 # engine oil twice per shift. After each shift, add a small amount of cooking oil to the cutting blade surface and rolling mill surface.
8. The clutch of the single set head (60, 100 type) rolling mill and mixing face combination machine must be engaged and disengaged in the stopped state.
9. Idle for 10-15 minutes before pressing, and maintain an indoor temperature of 10-15 degrees Celsius or above during winter production.
10. After shutdown, keep the machinery clean and ensure that there are no residues or surface blanks inside each rolling mill.
11. Lubrication should be maintained for all gears and rolling bearings.
12. It is strictly prohibited for other hard objects to fall into the rolling mill and gears.
13. Replace the bearing grease every six months.
14. It is strictly prohibited to adjust the gap between the rollers to more than 5 millimeters during operation.
Instructions for using MTT strip picker
Strip picking machine is a type of machine that places cut and shaped noodles on a pole and hangs them in space. It is a supporting equipment for noodle production lines
Installation method
1. Connect the holes on the base of the strip picking machine and the front legs of the noodle hanging machine with M10 bolts and adjust them to the center.
2. The cutting head of the noodle machine and the bottom shaft of the strip picking machine are connected by the chain carried by the main machine and tightened with adjusting wheels.
Debugging method:
Before using the machine, it must be debugged to ensure that the noodle length is perfectly aligned with the lifting rod.
Method: Before starting up, pull the chain hook by hand to make the left and right hooks symmetrical. Then start up and test roll the noodles. According to the length of the noodle hanging, stop the machine and pull the chain until the noodles are just in the middle of the noodle rod and the lower end is neat.
Production line configuration
1. Harmony system
The equipment consists of a flour elevator, flour conveyor, saltwater mixer, dough mixer, and electrical control cabinet. It quantitatively controls the amount of flour and mixed saltwater sent in to form an atomized state, making the material particles loose and evenly dry and wet.
2. Surface pressing and cutting system
The maturation machine, laminating machine, calendering machine, slitting machine, rod feeding machine, and strip picking machine are integrated to complete the noodle forming stage. The good raw materials are matured for 10 minutes, stirred to make the flour fully absorb water and form a wet gluten network. They are then sent to a composite machine to make two dough sheets at the same time, pressed together into one sheet, and then subjected to four levels of rolling to achieve a thickness of 0 without damaging the gluten tissue. 8-2 millimeters of dough. The pressed noodles are sliced into wet noodles of 0.8-3 millimeters according to different specifications using a cutting knife. The noodles cut into 2400-2600 millimeters in length are lifted onto the parallel chain on the shelf by an automatic feeding machine through a strip picking machine.
3. Automatic shelving tail end trimming device
It consists of lifting, upper pole, tail end trimming, and control cabinet. The wet noodles hanging on the steel pole are lifted to the starting point of the drying room operation, controlled by infrared integrated circuits, and synchronously hung on the hanger of the mobile drying device. The tail end trimming machine is installed at the starting point of pre drying, and the cut dough heads can be recycled and used at any time. Due to being cut into a certain length before entering the drying process, the number of dry dough heads is greatly reduced.
4. Drying system
It consists of the main drive for drying operation, steel wire rope, chain hanging device, steel structure cooling hanging fan, moisture exhaust fan, steam heating tube, sensor, temperature and humidity detection and control instrument, electrical control cabinet, etc. The mobile steel wire rope hanging adopts stepless speed regulation, delivering the hanging surface into three drying zones at a speed of 10-14 rods per minute. Zone 1 cold air strip to prevent noodle elongation and rapid surface drying; Zone 2 moisture retention and sweating, in order to achieve high temperature and humidity drying to control the diffusion of moisture inside the hanging surface and the degree of surface dryness; Cooling and heat dissipation in Zone 3, slowly drying for finished products.
5. Off shelf cutting surface finished product system
Composed of a removal machine, a shaping machine, a cutting machine, a control cabinet, etc., after 4 to 5 hours of drying, the hanging surface, which looks like a straight line, is taken off the hook by the anchor chain and sent to the cutting machine. It is cut into sections of 240 millimeters (length can be adjusted) and measured to be packaged into beautiful and affordable products weighing 250 grams and 500 grams.
Equipment purpose
Suitable for the dehydration and drying processes of wet noodles in the production process of noodles.
Key Features
This equipment consists of a single row double chain conveyor mechanism, a heating system, a dehumidification system, and a fan system.
Steam, hot water, thermal oil, and hot air can be used as heat sources.
The whole machine has a simple structure, stable and reliable operation, low energy consumption, and simple and convenient operation and maintenance.
Low drop rate, high yield rate, baked noodles with positive color, no bending, and high breaking strength.
