Glass-reinforced plastic (GRP) integrated pumping stations are equipment for lifting sewage, rainwater, drinking water, and wastewater. These are factory-produced and assembled, then delivered to the site for installation as turnkey pumping stations. The integrated pumping stations developed and produced by Yancheng Jinze are turnkey projects, with their cylindrical bodies cast from thickened medium-density GRP material. The main body of the pumping station consists of GRP wells, pumps, pipes, valves, sensors, control systems, and ventilation systems, among other components.
Glass-Fiber Reinforced Plastic Integrated Pump Station Technology and Installation - Technical Parameters
1. High lift: 40 meters.
2. Horizontal distance: 300 meters.
3. High Flow Rate: 5-50 cubic meters per hour
4. Power: 0.75KW - 7.5KW
5. Pumps are "ProMint" MPE(S) fully automatic single (three) phase submersible sewage cutter pumps, IP68 for submersible motor.
6. Pump Station Volume: 250-5,300 liters
7. The sewage cutter pump has various installation methods within the container, especially the self-coupled installation offers greater convenience for replacement and maintenance.
8. The dual-pump installation allows for alternating operation and can also be used simultaneously during high inflow volume.
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Glass Reinforced Plastic (GRP) Integrated Pump Station Pricing Features
High degree of integration, easy to achieve automation
The pump station is primarily composed of a composite wound glass fiber reinforced plastic cylinder, which boasts strong anti-corrosion capabilities. It is equipped with an immersion submersible pump, automatic coupling device, guide rod, inlet and outlet pipes, check valves, gate valves, flexible joints, etc. This allows for an automatic, unattended control system. The inlet end of the gravity network can be set to either manually clean with a lifting basket grate or crush waste into particles of about 8mm using a crushing grate, which are then directly discharged by the immersion submersible pump, eliminating the need for manual retrieval and cleaning.
(2) Small land footprint with high effective volume
The pump station boasts a significant land-saving advantage. Currently, the cylinder diameter of large integrated sewage lifting pump stations is less than 4 meters, with a total land area not exceeding 30 square meters.
(3) Aesthetically pleasing, easy to harmonize with the surrounding environment
Pump stations are typically fully buried underground, with only maintenance openings and control boxes visible on the ground, resembling a standard sewage inspection well. An optional scenic management room can be placed on the ground to blend well with the surrounding environment.
(4) Low environmental impact on surrounding area
Pump stations buried underground emit no odors and have minimal environmental impact, especially when located near hotels, residential complexes, and administrative offices. This significantly reduces unnecessary trouble caused by environmental issues in the future.
(5) High self-control, low maintenance and operation costs
Pump stations can be equipped with pump control units, displaying pump operating status, featuring an integrated mobile communication module, enabling direct transmission of operational fault information to the pump station management staff. This achieves true unattended operation, significantly reducing labor management costs for pump station operations. It can alleviate the workload of management personnel and achieve rational allocation of staff.
(6) Simple construction, short project duration
Pump stations are supplied as integrated units, with all internal installation and debugging completed at the factory. Before arrival, excavation can be carried out on-site. Upon arrival, the pump station can be simply installed on-site, significantly reducing the construction period and costs. Therefore, the construction process is straightforward, with a shortened timeline, ultimately lowering the overall implementation costs.
(7) Long service life, low long-term operation costs
The pump station's cylinder is made of glass fiber reinforced plastic, with internal components made of 304 stainless steel and galvanized carbon steel for corrosion resistance, ensuring a lifespan of over 30 years. The selected equipment components have a low failure rate, and the submersible pumps and格栅 are equipped with installation tracks for easy maintenance. Additionally, the pump station can be lifted and relocated for secondary backfilling to be reused.
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Glass Reinforced Plastic (GRP) Integrated Pump Station Price Overview
Glass fiber reinforced plastic integrated pump station, as an integrated unit, is supplied as a complete set including: pump station cylinder, pressure pipeline, maintenance platform, maintenance ladder, grating device, coupling system, ventilation equipment, anti-slip manhole cover, etc.
Aesthetically pleasing
The glass fiber reinforced plastic integrated pumping station is fully buried underground, with only maintenance holes and control boxes visible on the ground. An optional scenic management room can be placed above ground to harmonize with the surrounding environment.
Generally, the burial depth of pipelines should not exceed 5 meters; otherwise, a pump station must be set up to elevate the water level.
(2) Composition: Drainage pump, auxiliary equipment. Auxiliary equipment includes a settling pond and a grating.
Glass-fiber reinforced plastic (GRP) integrated pump stations offer the following advantages:
1. Full set provided, prefabricated for factory shipment.
2. Short construction period, reducing the total construction cost.
3. Underground installation saves land use.
4. No impact on surrounding environment.
5. Unattended automatic cleaning
6. Custom-tailored exclusive designs.
7. Remote PLC Intelligent Control.
Our company contributes to the wastewater treatment industry by providing innovative technology and product solutions to our clients.
