How to Resolve a Winding Machine Malfunction

The wrapping machine fails to initiate any action upon startup.

Potential Issues/Probable Causes/Solutions

The main power is not connected. Check the external power supply and reconnect the power.

2. Power supply not connected; turn on the power with the key switch or flip the internal switch.

3. Press the pause button, then press it again to release.

4. Press the emergency stop button; release the emergency stop button.

5. PLC damage replacement

6. Reconnect power cords to independent power sources for other equipment.

The winding machine's turntable is not rotating.

Inverter destroyed; symptom: no display; replacement required.

2. Incorrect inverter parameters; reset according to specifications.

3. Chain Link Breakage: Adjust the distance between sizes, reconnect the chain; replace the chain if it is damaged.

4. Fault in the turntable motor; use an ohmmeter to check if the motor is missing a phase or has a short circuit. If it cannot be repaired on-site, replace the motor.

5. Turntable itself faulty; replacement made.

6. Knob damage, base not rotating (Model E equipment) - Replacement required.

PLC Output Not Available; Replacement Needed

8. Improper connection between the worm reducer and sprocket; replace with a connecting flat key.

The wheel requires manual pushing to start.

The inverter's soft start-up setting has an excessively long startup time; please reset it.

Spinning Continuously:

2. DIP Switch Damage Repairs

The turntable cannot be smoothly accelerated or decelerated:

Incorrect inverter parameter settings; reset.

The spinning wheel produces a whirring sound after rotation.

1. Uneven Surface: Please organize or change the placement location as required.

2. Severely worn sprockets replaced;

Variable Frequency Drive Displays Overload Alarm; Voltage Instability - Improve Power Quality or Adjust Frequency Acceleration/Deceleration Time

Damage to active roller, membrane frame connectors (square rods)

Damaged in transit; replacement.

2. Human Caused Damage; Replacement

Membrane frame's membrane feeding speed cannot be adjusted.

Direct Current (DC) Speed Controller Failure; No Output - Replacement Required

2. Severe wear on individual tray wheels; replace with new wheels