Domestic Light-duty Vulcanizing Tape Machine

I. Usage:

This product is widely used and suitable for transporting joints of conveyor belts in various sites such as metallurgical, chemical, metal mining, power plants, ports, and docks.

After carefully reading the technical specifications and manual provided with the machine, and following the correct vulcanized bonding process, the bonded joint strength can reach over 90% of the new belt.

Not only are the joints smooth and nearly indistinguishable from the original belt, but they also reduce wear on the roller and extend the service life of the conveyor and rubber conveyor belt.

II. Technical Parameters of Electrically Heated Tape Vulcanizing Machine

Sulfur pressure: 1.5 MPa

2. Sulfurizing Temperature: 145℃

3. Sulfur plate surface temperature difference: ±3℃

4. Heating time (from room temperature to 145℃) not exceeding 25 minutes.

5. Power Voltage: 380V, 660V, 50Hz

6. Output Power of Electric Control Box: 36 Kw

7. Temperature Range: Room Temperature to 200℃

8. Timing Adjustment Range: 0-59 min

9. Top and bottom heating plates pressure: After 0.8 MPa, the gap should not exceed 0.5 min.

Section 3: Features and Advantages:

SD-Series Vulcanizing Machines, Repair Machines

1. Our factory's vulcanizing machines and repair machines utilize an exclusive process and technology, featuring a fully automatic precision digital display control system. The vulcanization temperature is even and accurate, and the vulcanization pressure is uniform.

Operation is convenient. The entire unit is lightweight, 1/3 lighter than the original. Reliable quality, durable. Exceeds the advanced level of domestic and international counterparts.

Two, top and bottom heating plates

Choose high-quality aluminum alloy materials, select Alcoa 7075 high-strength aerospace aluminum plate, meticulously crafted using special processes, featuring:

1. Compact and half the weight, low energy consumption, quick heating, with excellent flexibility after heating, adheres more tightly to the tape than conventional machines, under 1.5 MPa pressure,

Its parallel tightness does not exceed 0.03mm, which is a feature not available in most conventional machines.

2. Both upper and lower heating plates provide uniform heating. After 10 minutes of entering the insulation stage, the temperature differences across the work surface are only ±3℃ to 4℃, exceeding international standards.

3. The time from room temperature to the sulfurization temperature (145℃) is no more than 25 minutes, with power consumption half that of the same industry at home and abroad, demonstrating excellent energy-saving effects.

4. Single molding with vulcanized bonding or repair; the bonded area is flat and smooth, with strength equivalent to the original tape.

5. Heat layer, insulating layer, and combined layer in one, featuring a simple structure and easy installation.

Section 3: Water Cooling

Internally equipped with an internationally advanced DC water cooling circulation system within the heating layer. Rapidly cools from 145℃ high temperature to 70℃.

In just 5 minutes, accelerate bonding process, enhance belt joint strength, and maintain belt joints.

Four, Handle:

The handle features an SD soft connection, remains cool to the touch during high-temperature operations, and has a chrome-plated appearance that is sleek, shiny, and attractive.

Section 5: Water Pressure Plate

1. The water pressure plate is meticulously crafted using advanced international technology, featuring a unique structure that ensures even distribution of pressure throughout. It has undergone numerous high-pressure tests.

The water pressure plate has undergone a 1.875MPa, 30-minute high-pressure test without any leakage, exceeding international standards.

2. The hydraulic plate is suitable for both hydraulic and pneumatic operations.

Six, Power cord inlet plug:

The power input uses a custom five-core integrated flat plug, which eliminates the drawbacks of conventional multi-wire multi-plugs, truly achieving a simplified one-piece wiring design.

Section 7: Fully Automatic Electrical Control Box

1. Fully automatic electrical control box utilizes electrical components from Panasonic Corporation of Japan, featuring a clear and intuitive LCD digital meter, known for its high quality and durability. Digital and indicator light displays.

Pre-set curing time and temperature; the entire curing process is fully automated. The alarm light illuminates, indicating the job is automatically complete.

2. The fully automatic LCD digital temperature control box boasts a beautiful and compact design, featuring advanced vertical double-layer waterproof technology and an integrated dustproof and waterproof cover.

Adaptable for operation under harsh weather conditions such as sandstorms, heavy rain, and scorching sun.

3. Overload, short-circuit, and leakage protection equipped automatic leakage circuit breakers to ensure personal safety.

4. Due to integrated wiring and automated operation procedures, with unified plugs and sockets, this electrical control box is compatible with all vulcanizers and repair machines in our factory, a feature not available in standard models.