Xiao Ai ultra-light conveyor belt joint vulcanizer

"ALEX-Xiaoai®" ultra-thin whole machine utilizes:

1. Aluminum alloy enclosure electrical control box (about 30% lighter than iron sheet boxes of competitors)

2. German ComiX ComiX 3mm thick ultra-light heating pad (about 50% lighter than the old-fashioned heating strips wrapped in iron sheet from competitors).

3. Pure rubber pressure water bags (about 70% lighter than traditional old-style water pressure boards, versatile for both filling water and inflation, and can still vulcanize belts normally in areas without water, such as high-altitude work or underground).

4. No need for a heating plate with copper piping; the aluminum alloy water tank on the heating plate cools down in just 5-15 minutes ultra-fast (about 40%-50% lighter and less bulky than the older, thicker models from competitors).

Water and gas dual-use rapid cooling system)

5. Aluminum beams (up to 20% - 40% lighter than traditional models of the same industry, with the possibility of increased thickness depending on the tape type and pressure requirements).

6. Match with luxurious mini air pumps (can be flexibly replaced with electric water pumps, dual-purpose);

7. Utilizing Schneider contactors or solid-state relays, along with German brand electrical components, to ensure long-term stable and effective temperature control performance for the vulcanizing machine!

Series "ALEX-Xiaoai® Ultra-Light Vulcanizing Machine" features:

1. The ALEX Xiaoai ultra-light vulcanizer boasts a lightweight design, approximately 30% to 50% lighter than the traditional heavy-duty vulcanizers. It is easy to handle, transport, assemble, and disassemble, while ensuring...

Combined surface temperature, even pressure.

The vulcanizing machine is composed of the following parts: vulcanizing machine frame (lightweight beam), German Comix 3mm thick silicone heating pad, pure rubber pressure water bag with double-ended small screw.

Nuts, clamping devices, electric water tank integrated booster pumps or air pumps, high-pressure water or air pipes, computer touch screen control box or smart digital temperature control box, power cords, and temperature sensorsComposed of various components such as instruments and parts.

2. Temperature control and cooling systems are factory-tested for accuracy and reliability. The cables required for testing or electric heating meet international GB, CCC standards. Each component,

The connector parts and connectors are wear-resistant, shockproof, and anti-electrical shock.

The computer control box power supply commonly uses 380V, 50Hz (other special voltages require customization), and the three-phase circuit displays as energized or balanced.

Utilize the precise temperature control technology of the German CMX Komax software or intelligent CNC display for vulcanization time.

Maintain stable control over vulcanization temperature and holding time, which can be adjusted via touch or instrumentation. Holding time is automatically timed, stopping automatically upon completion, with an alert notification.Indicator light display.

Two control boxes are interchangeable. The Komix CMX software used in the computer vulcanizer features a human-machine interface and a 2D animation demonstration of the vulcanization process.

The belt vulcanization process features real-time monitoring, with automatic temperature control, protection, and monitoring capabilities, achieving high-precision automation for multiple belt joints with "heating, maintaining temperature, and cooling."

Process workflow.

The temperature control system features a short-circuit alarm and emergency stop to prevent vulcanization failure, ensuring secure and reliable bonding.

Waterproof, sturdy, lightweight, with a protective cover and handle, available in "aluminum alloy shell" and "iron-plastic shell" options, featuring rubber feet for shock absorption and insulation.

The control box features overcurrent, short-circuit, and leakage protection functions, utilizing 380V or 24V high/low voltage safety circuits for control, ensuring personal safety.

3. Heating System: The core heating element features a 3mm thick imported silicone computer-engraved ultra-light heating pad from "Germany Comix Komix."

One-piece molding, worry-free from water seeping into the heating plate, causing internal rust, corrosion, short-circuit, or open circuit.

Stay away from hazards. Vulcanized plates are flexible when heated, with good thermal conductivity, featuring an internal 3mm thick German silicone heating pad. The vulcanization work surface

The heating points on the lower heat plate ensure even heating. After entering the insulation stage, the temperature difference on the working surface is around ±2℃.

The heating plate takes approximately 18 minutes to rise from room temperature to the curing temperature (with variations depending on the season and climate). The working temperature is adjustable from 0-300℃. The edges of the heating plate are equipped with an external temperature probe.Inspection hole

Temperature can be checked at any time using a rod-type thermometer (user-provided thermometer, 0-300℃ range), and the heating plate features a high-quality, specially designed Comix insulating board.

The insulation board of the vulcanizing machine is made of imported mahogany faced thick multi-layer boards, which are easy to handle and have low maintenance costs.

4. Cooling Method: Forced rapid water cooling/Natural cooling. Cooling Time: The vulcanization work surface is reduced from 145℃ to ≤60℃ during the vulcanization process.

The forced built-in water cooling takes approximately 5 to 15 minutes. (No copper tubes inside the heating plate.)

Direct contact of cool water with the aluminum panel sink quickly cools it, facilitating rapid disassembly of the machine), with a natural cooling time of approximately 240 to 280 minutes.

5. Pressure System: The pressure device uses a one-piece pure rubber pressure water bag, ensuring uniform pressure upwards during inflation, with an ultra-light design.

About 70% lighter than traditional old-style heavy hydraulic plates. The pressure system is designed simply.

The pressure plate is uniformly compressed between "0~2.0 MPa" without any leakage or pressure release.

The pressure supply system utilizes a portable integrated water tank electric booster pump or a high-pressure air pump. The pump head motor is manufactured with 100% pure copper wire coils.

6. Mechanisms: Double-threaded small screws, nuts, and other clamping mechanisms are made of high-strength, lightweight hard alloy steel to ensure construction safety, while also facilitating disassembly and transportation, making them suitable for quick on-site assembly.

7. Power Interface: All power interfaces are designed with a dedicated quick-release mechanism, featuring imported joint-venture brand aviation connectors with self-locking devices for safety, speed, and ease of use. Input,

The output power cables are made of a national standard, thickened, flame-retardant, integrated 5-core dedicated yellow mining safety cables. Integrated power supply and all signal cables are integrated into a single cable line, ensuring insulation,

Waterproof and interference-free, each unit comes with three power supply cables, including input and output.

8. Water Supply Interface: All waterway interfaces are equipped with quick-release stainless steel or copper connectors, which are rust-proof, safe, fast, and easy to use.

9. Hoisting Device: Heating plates are equipped with easy-to-handle lifting mechanisms or specialized soft handles made of stainless steel, featuring a simple structure that is reliable, safe, and high in strength.

10. Sulfur Vulcanizer Machine Requirements: All large beams are made of lightweight aluminum alloy material, featuring small volume, light weight, easy assembly and disassembly, and is suitable for manual handling.

11. The individual components of the vulcanizer are smooth with no burrs on the surface.

12. Our vulcanizing machines are certified with the EU CE Product Safety Mark.

13. Our company has already passed the certification for the "ISO9001:2015 International Quality Management System."

14. High-quality rubber sheets, adhesives, glues, and matching auxiliary tools are available for customers to provide themselves, or they may be procured separately from our company.